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Custom Aerospace Manufacturing & Precision Services

MTS Forge delivers precision-engineered forged components built to the exacting standards aerospace demands. From closed die forgings to specialty alloys, our Coatesville, PA facility combines 40 years of metallurgical expertise with in-house heat treatment, rough machining, and rigorous quality assurance — ensuring every part meets the tightest tolerances your mission-critical applications require.

Precision aerospace forged components on a manufacturing floor at MTS Forge

Our Custom Aerospace Manufacturing & Precision Services

Comprehensive forging and precision manufacturing solutions engineered to meet the most demanding aerospace and defense specifications.

Closed Die Forgings

Precision closed die forgings in high-performance materials including Monel K-500, reducing raw material waste and machining costs while delivering consistent, repeatable aerospace-grade components.

Contour Forging

Contour forging services using advanced alloys such as Ferralium 255 duplex stainless steel, demonstrating MTS Forge's capability to supply specialized materials for complex aerospace geometries.

Heat Treatment

In-house normalizing heat treatment for forged components, producing refined, uniform microstructures with improved tensile strength, toughness, and machinability — mandatory for aerospace and defense applications.

Rough Machining

In-house rough machining services that bring as-forged parts to near-net shape, eliminating the need for a separate machining vendor and reducing lead times for aerospace procurement teams.

Special Forgings

Special forgings in 316-L Stainless Steel for Section III applications, manufactured under a comprehensive Quality Assurance Program encompassing Mil I 45208, NCA 3800, and Mil Q9858 standards.

Custom Forgings

Fully custom-forged products tailored to exact client specifications, from small components to large structures, combining cutting-edge technology with time-honored American craftsmanship.

Precision. Quality. Reliability.

Forging Aerospace Excellence Through Metallurgical Mastery

Aerospace manufacturing leaves no margin for error. At MTS Forge's Coatesville, PA facility, four decades of metallurgical expertise meet state-of-the-art forging technology to produce components that consistently pass the most rigorous inspection and traceability requirements. Whether you're sourcing closed die forgings, specialty flanges for nuclear-adjacent systems, or fully custom parts in high-performance alloys, our in-house heat treatment and rough machining capabilities compress your supply chain — delivering dimensionally precise, structurally sound components ready for your next stage of production.

MTS Forge metallurgist inspecting a precision aerospace forged part
The MTS Forge Difference

Why Choose MTS Forge?

Four decades of metallurgical expertise and in-house capability make MTS Forge the trusted forging partner for aerospace and defense manufacturers.

40 Years of Expertise

Founded in 1986, MTS Forge brings four decades of metallurgical knowledge and forging precision to every aerospace component.

Mil-Spec Certified

Certified to Mil I 45208, NCA 3800, and Mil Q9858 — meeting strict military and aerospace quality assurance requirements from our Pennsylvania facility.

In-House Capability

In-house heat treatment, rough machining, tooling design, and sawing eliminate outside vendors, reducing lead times and risk for procurement teams.

Made in America

All forgings are proudly manufactured in Coatesville, PA, supporting domestic aerospace and defense supply chains with fully traceable, American-made components.

Meet the MTS Forge Founders

Built on metallurgical expertise and an unwavering commitment to forging quality.

Stephen Carr, Co-Founder of MTS Forge

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, driven by a shared vision to deliver high-quality forged solutions to America's most demanding industries. With a strong metallurgical background and extensive hands-on knowledge of forging practices, Stephen has been instrumental in shaping MTS Forge's technical capabilities and quality culture. Under his leadership, the company developed robust Quality Assurance Programs compliant with Mil I 45208 and NCA 3800, enabling MTS Forge to serve commercial nuclear, defense, aerospace, and power generation clients. His commitment to precision, traceability, and craftsmanship continues to define the standard for every carbon steel forged flange that leaves the Coatesville, PA facility.

Edward Waddell, Co-Founder of MTS Forge

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986, bringing a strong metallurgical background and a wealth of forging knowledge that has guided the company's growth over nearly four decades. Edward played a foundational role in establishing the principles of quality and service that remain central to MTS Forge's identity today. His technical expertise spans a wide range of forging processes and materials, enabling MTS Forge to serve industries from commercial nuclear and defense to power generation and chemical processing. Edward's vision helped build a facility in Coatesville, PA capable of delivering carbon steel forged flanges, special forgings, and custom components with the precision and traceability that critical industry sectors demand.

Frequently Asked Questions

What materials does MTS Forge work with for aerospace applications?

MTS Forge works with a broad range of materials suited to aerospace and defense applications, including alloy steels, stainless steels (such as 316-L), high-performance alloys like Monel K-500, and duplex stainless steels such as Ferralium 255. This material versatility ensures we can meet the specific mechanical and corrosion-resistance requirements of your aerospace components.

What quality certifications does MTS Forge hold?

Does MTS Forge offer in-house heat treatment?

Can MTS Forge handle fully custom forging specifications?

What is the maximum size and weight for upset forgings, rings, and cylinders?

Does MTS Forge offer rough machining after forging?

Which industries does MTS Forge serve?

How long has MTS Forge been manufacturing precision forgings?

Have More Questions About Our Forging Capabilities?

Speak directly with our metallurgical experts for application-specific guidance and custom quoting.

Our Manufacturing Location

Precision aerospace forgings manufactured and shipped from our Coatesville, Pennsylvania facility to customers nationwide.

Coatesville, PA

Headquarters

Since 1986

In Business

9+ Sectors

Industries Served

Ready to Source Precision Forgings for Your Program?

Contact MTS Forge to discuss specifications, lead times, and custom quoting for your aerospace components.

Certified & Compliant

Awards and Recognition

Mil I 45208 military quality assurance certification badge

Mil I 45208

Military inspection system standard for quality assurance.

NCA 3800 nuclear quality assurance certification badge

NCA 3800

Nuclear quality assurance program for safety-critical components.

Mil Q9858 military quality program certification badge

Mil Q9858

Military quality management standard for defense manufacturing.

Get a Custom Forging Quote from MTS Forge

Share your component specifications, material requirements, and quantity needs. Our team will respond with expert guidance and a competitive quote tailored to your aerospace or defense program.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.