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Custom Manufacturing Services in Pennsylvania

From closed die forgings to custom contour parts, MTS Forge delivers precision-engineered manufacturing solutions from our Coatesville, PA facility. Serving aerospace, defense, power generation, and heavy industry clients, we combine decades of metallurgical expertise with state-of-the-art forging technology to produce high-quality components built to exact specifications—at competitive costs.

Custom metal forging manufacturing facility in Coatesville, Pennsylvania

Our Custom Manufacturing Services

Comprehensive forging and manufacturing solutions tailored to the most demanding industrial specifications and applications.

Closed Die Forgings

Precision closed die forgings in materials including Monel K-500 that reduce raw material waste and machining costs, lowering unit costs for aerospace, defense, and energy industry customers.

Upset Forgings, Rings & Cylinders

High-integrity upset forgings, rings, and cylinders produced in nearly all available grades, with maximum forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.

Custom Forgings

Custom-forged components tailored to exact client specifications—from small precision parts to large structural elements—using cutting-edge technology and time-honored American craftsmanship.

Heat Treatment

In-house normalizing heat treatment services performed at our Coatesville, PA facility, producing uniform microstructure, improved tensile strength, and enhanced toughness in forged components.

Flanges & Manways

Manufacturing of flanges up to 14 inches and specialized manway components, with full traceability under a stringent Quality Assurance Program—primarily serving the commercial nuclear sector.

Rough Machining

In-house rough machining applied directly after forging to bring components near net shape, eliminating the need for separate machining vendors and reducing lead times and handling risk.

Made in America

Precision Forging Solutions Built for Demanding Industries

Pennsylvania's industrial heritage demands manufacturers who understand both materials science and real-world production pressures. MTS Forge delivers exactly that—combining deep metallurgical expertise with a large in-house tooling inventory that allows us to produce near-net shapes rather than machining from bar stock, dramatically reducing material waste and cost. Whether your application is commercial nuclear, aerospace, or heavy construction, every component leaves our Coatesville facility meeting your exact dimensional and mechanical specifications.

Precision forged metal components ready for industrial delivery
Trusted by Industry Leaders

Success Stories

See how MTS Forge has delivered precision, reliability, and cost savings for clients across critical industries.

"MTS Forge's closed die forgings have been essential to our aerospace production. Their precision and consistency in manufacturing meet our demanding specifications every single time."

James Morrison

"We needed to reduce material waste and machining costs for our defense contracts. MTS Forge's closed die forging process saved us 30% on unit costs while maintaining quality."

Rachel Chen

"As a power generation OEM, finding reliable custom manufacturing in pennsylvania is critical. MTS Forge's expertise in upset forgings and rings up to 1500 pounds makes them indispensable to our supply chain."

David Hutchins

"We had a tight deadline for commercial nuclear flanges with full traceability. MTS Forge delivered with their comprehensive Quality Assurance Program and met our schedule perfectly."

Patricia Lorraine

"Their heat treatment services normalized our forged components to exact specifications, improving tensile strength and machinability. The metallurgical expertise of their team is exceptional."

Marcus Williams

"MTS Forge's rough machining capability on forged parts eliminated our need for secondary vendors, reducing lead times and costs. Their in-house process is genuinely efficient."

Linda Vasquez

"Working with MTS Forge for our custom manufacturing in pennsylvania has been transformative. Their hot and cold plate forming with in-house tooling design delivers cost-effective custom shapes we couldn't find elsewhere."

Robert Kestner

"Forty years of experience shows in their contour forging work. MTS Forge's handling of specialty materials like Ferralium 255 demonstrates their technical depth and commitment to excellence."

Thomas Barclay

"MTS Forge's closed die forgings have been essential to our aerospace production. Their precision and consistency in manufacturing meet our demanding specifications every single time."

James Morrison

"We needed to reduce material waste and machining costs for our defense contracts. MTS Forge's closed die forging process saved us 30% on unit costs while maintaining quality."

Rachel Chen

"As a power generation OEM, finding reliable custom manufacturing in pennsylvania is critical. MTS Forge's expertise in upset forgings and rings up to 1500 pounds makes them indispensable to our supply chain."

David Hutchins

"We had a tight deadline for commercial nuclear flanges with full traceability. MTS Forge delivered with their comprehensive Quality Assurance Program and met our schedule perfectly."

Patricia Lorraine

"Their heat treatment services normalized our forged components to exact specifications, improving tensile strength and machinability. The metallurgical expertise of their team is exceptional."

Marcus Williams

"MTS Forge's rough machining capability on forged parts eliminated our need for secondary vendors, reducing lead times and costs. Their in-house process is genuinely efficient."

Linda Vasquez

"Working with MTS Forge for our custom manufacturing in pennsylvania has been transformative. Their hot and cold plate forming with in-house tooling design delivers cost-effective custom shapes we couldn't find elsewhere."

Robert Kestner

"Forty years of experience shows in their contour forging work. MTS Forge's handling of specialty materials like Ferralium 255 demonstrates their technical depth and commitment to excellence."

Thomas Barclay

"MTS Forge's closed die forgings have been essential to our aerospace production. Their precision and consistency in manufacturing meet our demanding specifications every single time."

James Morrison

"We needed to reduce material waste and machining costs for our defense contracts. MTS Forge's closed die forging process saved us 30% on unit costs while maintaining quality."

Rachel Chen

"As a power generation OEM, finding reliable custom manufacturing in pennsylvania is critical. MTS Forge's expertise in upset forgings and rings up to 1500 pounds makes them indispensable to our supply chain."

David Hutchins

"We had a tight deadline for commercial nuclear flanges with full traceability. MTS Forge delivered with their comprehensive Quality Assurance Program and met our schedule perfectly."

Patricia Lorraine

"Their heat treatment services normalized our forged components to exact specifications, improving tensile strength and machinability. The metallurgical expertise of their team is exceptional."

Marcus Williams

"MTS Forge's rough machining capability on forged parts eliminated our need for secondary vendors, reducing lead times and costs. Their in-house process is genuinely efficient."

Linda Vasquez

"Working with MTS Forge for our custom manufacturing in pennsylvania has been transformative. Their hot and cold plate forming with in-house tooling design delivers cost-effective custom shapes we couldn't find elsewhere."

Robert Kestner

"Forty years of experience shows in their contour forging work. MTS Forge's handling of specialty materials like Ferralium 255 demonstrates their technical depth and commitment to excellence."

Thomas Barclay
The MTS Forge Difference

Why Choose MTS Forge?

For nearly four decades, manufacturers and procurement teams across Pennsylvania and beyond have relied on MTS Forge for precision, reliability, and cost-effective solutions.

Metallurgical Expertise

Founded by metallurgists with deep forging knowledge, ensuring every component meets precise material and structural requirements.

In-House Tooling

Extensive tooling inventory and in-house design capability lets us produce complex shapes cost-effectively, without outsourcing delays.

Quality Assurance

Certified under Mil I 45208, NCA 3800, and Mil Q9858 with complete production traceability—meeting the strictest aerospace and nuclear standards in Pennsylvania and nationwide.

Made in America

All products manufactured at our Coatesville, PA facility, supporting domestic supply chains across defense, power generation, and critical infrastructure.

Meet the MTS Forge Team

Experienced metallurgists and forging specialists dedicated to your success.

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. in 1986 alongside Edward Waddell, establishing MTS Forge with a foundational commitment to quality and service. With a strong metallurgical background and extensive hands-on knowledge of forging practices, Stephen has been instrumental in shaping the company's technical direction and production standards. Under his leadership, MTS Forge has grown from a regional Pennsylvania forging operation into a nationally recognized supplier serving aerospace, defense, commercial nuclear, and power generation industries. His deep understanding of material science and the forging process ensures that every component produced at the Coatesville facility meets the highest standards of dimensional accuracy, mechanical performance, and reliability.

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986, bringing a metallurgical background and deep expertise in forging practices that have defined the company's reputation for technical excellence. Alongside Stephen Carr, Edward helped build MTS Forge into a trusted manufacturing partner for some of America's most demanding industries, including aerospace, defense, and commercial nuclear. His knowledge of materials including alloy steels, stainless steels, and high-performance alloys like Monel K-500 and Ferralium 255 has enabled MTS Forge to expand its capabilities well beyond conventional offerings. Edward's dedication to innovation and customer satisfaction continues to influence the company's culture and technical capabilities at its Coatesville, Pennsylvania facility.

Frequently Asked Questions

What industries does MTS Forge serve with its custom manufacturing services?

MTS Forge serves a broad range of industries including aerospace, defense, commercial nuclear, power generation, machine manufacturing, agriculture, medical, construction, and gas and petroleum. Our forging capabilities and quality certifications are specifically designed to meet the demanding procurement standards of these sectors, with a strong customer base across Pennsylvania, Iowa, Kentucky, and Texas.

What materials can MTS Forge work with for forgings?

What is the maximum size and weight for forgings produced at MTS Forge?

Does MTS Forge offer heat treatment as part of its manufacturing process?

What quality certifications does MTS Forge hold?

Can MTS Forge handle custom forging projects with unique specifications?

Does MTS Forge offer machining services after forging?

Where is MTS Forge located and what areas does it serve?

Have More Questions About Our Forging Services?

Speak directly with our metallurgical experts for technical guidance and project-specific answers.

Certified & Compliant

Awards and Recognition

Mil I 45208 military quality inspection certification badge

Mil I 45208 Certification

Military inspection system standard for quality manufacturing.

NCA 3800 nuclear quality assurance certification badge

NCA 3800 Certification

Nuclear quality assurance certification for critical component manufacturing.

Mil Q9858 military quality program certification badge

Mil Q9858 Certification

Comprehensive military quality management program certification.

Get a Custom Forging Quote from MTS Forge

Share your component specifications, material requirements, and delivery needs. Our team at Coatesville, PA will respond with a detailed, competitive quote tailored to your project.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com