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Custom Complex Forged Shapes by MTS Forge

When your application demands more than a standard off-the-shelf component, MTS Forge delivers precision-engineered, custom complex forged shapes built to your exact specifications. From aerospace and defense to power generation and commercial nuclear, our Coatesville, PA facility combines decades of metallurgical expertise with advanced tooling capabilities to reduce your material costs and production lead times.

Custom complex forged metal shapes produced at MTS Forge's Coatesville PA facility

Our Custom Complex Forged Shapes Services

From closed die forgings to custom contour shapes, we deliver precision-forged components across demanding industries and material grades.

Closed Die Forgings

Precision closed die forgings in materials including Monel K-500, reducing raw material waste and machining costs to lower unit costs across aerospace, defense, and industrial production runs.

Contour Forging

Contour forging services using advanced materials like Ferralium 255 duplex stainless steel, delivering complex near-net shapes for customers requiring performance alloys beyond standard offerings.

Custom Forgings

Fully custom-forged components built to your exact specifications — from small precision parts to large structural elements — combining cutting-edge technology with time-honored American craftsmanship.

Upset Forgings, Rings & Cylinders

Upset forgings, rings, and cylinders produced in nearly all available grades, with maximum forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.

Flanges

Flanges manufactured up to 14 inches with full traceability under a rigorous Quality Assurance Program, primarily serving the demanding requirements of the commercial nuclear sector.

Manways

Specialized forged manway components engineered for industrial pressure vessel and process equipment applications across power generation, chemical processing, and petroleum industries.

Made in America

Precision Custom Forged Shapes Built to Your Exact Specifications

At MTS Forge's Coatesville, PA facility, we leverage a large proprietary tooling inventory and in-house tooling design capability to produce complex forged shapes that eliminate costly bar stock machining. Our approach means your components arrive closer to net shape, reducing material spend and lead times. Whether you're sourcing for Pennsylvania-based manufacturing, defense contractors, or power generation facilities across Texas and Kentucky, our metallurgical depth and quality programs deliver components that meet the most exacting standards — backed by over 38 years of forging expertise.

MTS Forge technician inspecting a custom complex forged shape on the shop floor
Trusted By Industry

Success Stories

See how MTS Forge has delivered precision custom complex forged shapes for the most demanding applications.

"MTS Forge's closed die forgings transformed our aerospace component production. Their precision and consistency in manufacturing exceeded our specifications, and the reduced unit costs through their process saved us significantly on every order."

James Mitchell

"We needed upset forgings with tight tolerances for our power generation equipment. MTS Forge delivered rings up to 26 inches diameter with zero defects. Their in-house rough machining capability eliminated our need for secondary vendors and cut lead times dramatically."

Robert Chen

"When sourcing custom complex forged shapes for defense contracts, MTS Forge proved to be our most reliable partner. Their expertise in creating intricate geometries and commitment to quality helped us win competitive bids."

Sarah Williams

"Our commercial nuclear flange project had a critical timeline. MTS Forge responded within 48 hours with samples and delivered full production on schedule. Their Quality Assurance Program provided complete traceability we required for regulatory compliance."

Dr. Michael Kowalski

"Their heat treatment normalizing services improved our forged components' tensile strength and machinability. The uniform microstructure they achieved reduced our downstream processing costs. MTS Forge's in-house capability saved us money on every batch."

Jennifer Martinez

"We've partnered with MTS Forge for eight years on complex forging projects. Stephen Carr's metallurgical expertise and their team's dedication to excellence have made them indispensable. They truly understand our needs and deliver consistently."

Thomas Abbott

"Their contour forging capabilities in Ferralium 255 duplex stainless steel gave us a competitive advantage in chemical processing. MTS Forge's in-house tooling design and development kept our costs competitive while maintaining superior quality standards."

David Russo

"In the energy sector, MTS Forge stands out for delivering custom complex forged shapes that meet military and aerospace specifications. Their state-of-the-art facilities, combined with 40 years of expertise, make them the industry standard."

Victoria Lee

"MTS Forge's closed die forgings transformed our aerospace component production. Their precision and consistency in manufacturing exceeded our specifications, and the reduced unit costs through their process saved us significantly on every order."

James Mitchell

"We needed upset forgings with tight tolerances for our power generation equipment. MTS Forge delivered rings up to 26 inches diameter with zero defects. Their in-house rough machining capability eliminated our need for secondary vendors and cut lead times dramatically."

Robert Chen

"When sourcing custom complex forged shapes for defense contracts, MTS Forge proved to be our most reliable partner. Their expertise in creating intricate geometries and commitment to quality helped us win competitive bids."

Sarah Williams

"Our commercial nuclear flange project had a critical timeline. MTS Forge responded within 48 hours with samples and delivered full production on schedule. Their Quality Assurance Program provided complete traceability we required for regulatory compliance."

Dr. Michael Kowalski

"Their heat treatment normalizing services improved our forged components' tensile strength and machinability. The uniform microstructure they achieved reduced our downstream processing costs. MTS Forge's in-house capability saved us money on every batch."

Jennifer Martinez

"We've partnered with MTS Forge for eight years on complex forging projects. Stephen Carr's metallurgical expertise and their team's dedication to excellence have made them indispensable. They truly understand our needs and deliver consistently."

Thomas Abbott

"Their contour forging capabilities in Ferralium 255 duplex stainless steel gave us a competitive advantage in chemical processing. MTS Forge's in-house tooling design and development kept our costs competitive while maintaining superior quality standards."

David Russo

"In the energy sector, MTS Forge stands out for delivering custom complex forged shapes that meet military and aerospace specifications. Their state-of-the-art facilities, combined with 40 years of expertise, make them the industry standard."

Victoria Lee

"MTS Forge's closed die forgings transformed our aerospace component production. Their precision and consistency in manufacturing exceeded our specifications, and the reduced unit costs through their process saved us significantly on every order."

James Mitchell

"We needed upset forgings with tight tolerances for our power generation equipment. MTS Forge delivered rings up to 26 inches diameter with zero defects. Their in-house rough machining capability eliminated our need for secondary vendors and cut lead times dramatically."

Robert Chen

"When sourcing custom complex forged shapes for defense contracts, MTS Forge proved to be our most reliable partner. Their expertise in creating intricate geometries and commitment to quality helped us win competitive bids."

Sarah Williams

"Our commercial nuclear flange project had a critical timeline. MTS Forge responded within 48 hours with samples and delivered full production on schedule. Their Quality Assurance Program provided complete traceability we required for regulatory compliance."

Dr. Michael Kowalski

"Their heat treatment normalizing services improved our forged components' tensile strength and machinability. The uniform microstructure they achieved reduced our downstream processing costs. MTS Forge's in-house capability saved us money on every batch."

Jennifer Martinez

"We've partnered with MTS Forge for eight years on complex forging projects. Stephen Carr's metallurgical expertise and their team's dedication to excellence have made them indispensable. They truly understand our needs and deliver consistently."

Thomas Abbott

"Their contour forging capabilities in Ferralium 255 duplex stainless steel gave us a competitive advantage in chemical processing. MTS Forge's in-house tooling design and development kept our costs competitive while maintaining superior quality standards."

David Russo

"In the energy sector, MTS Forge stands out for delivering custom complex forged shapes that meet military and aerospace specifications. Their state-of-the-art facilities, combined with 40 years of expertise, make them the industry standard."

Victoria Lee
The MTS Forge Difference

Why Choose MTS Forge?

Four decades of metallurgical mastery and in-house capability set MTS Forge apart for complex forging requirements.

Metallurgical Expertise

Founded by metallurgists, our team's deep materials science knowledge ensures optimal alloy selection and forging parameters for every complex shape.

In-House Tooling

Our large proprietary tooling inventory and in-house design capability let us produce complex shapes cost-effectively without expensive outsourced die work.

Quality Assurance

Certified under Mil I 45208, NCA 3800, and Mil Q9858, we provide full traceability programs required by nuclear, defense, and aerospace procurement teams across Pennsylvania and beyond.

Made in America

Every forged component is proudly manufactured at our Coatesville, PA facility — supporting domestic supply chains for aerospace, defense, and power generation customers nationwide.

Meet the MTS Forge Team

Experienced metallurgists and forging specialists dedicated to your success.

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. in 1986 alongside Edward Waddell, establishing MTS Forge on a foundation of quality and customer service. With a strong metallurgical background and decades of hands-on forging experience, Stephen has been instrumental in developing the company's technical capabilities and expanding its material expertise. His deep understanding of forging processes — from closed die and contour forging to complex custom shapes — has guided MTS Forge's growth into a recognized industry leader. Under his leadership, the Coatesville, PA facility has invested continually in advanced press technology, tooling design, and quality assurance programs that serve aerospace, defense, commercial nuclear, and power generation customers across Pennsylvania and throughout the United States.

Edward Waddell

Co-Founder

Edward Waddell co-founded Manufacturing & Technical Services, Inc. in 1986, bringing a metallurgical background and extensive knowledge of forging practices that became the cornerstone of MTS Forge's technical reputation. Together with Stephen Carr, Edward built the company from the ground up based on principles of quality, precision, and service excellence. His expertise in material behavior and forging methodology has shaped the company's ability to tackle complex, high-specification forgings in demanding alloys including stainless steels, high-performance nickel alloys, and duplex grades. Edward's commitment to continuous improvement and investment in state-of-the-art forging equipment has positioned MTS Forge as a trusted partner for defense, aerospace, and commercial nuclear procurement teams requiring traceable, certified components.

Frequently Asked Questions

What materials can MTS Forge use for custom complex forged shapes?

MTS Forge works with a broad range of materials including alloy steels, stainless steels (such as 316-L), high-performance nickel alloys like Monel K-500, and duplex stainless steels like Ferralium 255. We can accommodate nearly all commercially available grades for upset forgings, rings, and cylinders, and our metallurgical expertise ensures proper material handling throughout the forging process.

What is the maximum size and weight for custom forged components?

What quality certifications does MTS Forge hold for custom forgings?

How does custom complex forging reduce costs compared to machining from bar stock?

Which industries does MTS Forge serve with custom forged shapes?

Does MTS Forge offer heat treatment for custom forged components?

What is contour forging and when is it the right choice?

Can MTS Forge handle rough machining after the forging process?

Have More Questions About Custom Forgings?

Speak directly with our metallurgical experts for a detailed technical consultation.

Where We Serve

Based in Coatesville, PA, MTS Forge ships custom complex forged shapes to manufacturers and procurement teams nationwide.

Coatesville, PA

Headquarters

10+ Sectors

Industries Served

Est. 1986

In Business Since

Do We Ship to Your Facility?

Contact our team to confirm lead times and delivery options for your location.

Certified & Compliant

Awards and Recognition

Mil I 45208 certification badge for MTS Forge

Mil I 45208

Military inspection system standard for quality assurance.

NCA 3800 nuclear quality assurance certification badge

NCA 3800

Nuclear quality assurance requirements for forging suppliers.

Mil Q9858 quality program certification badge for MTS Forge

Mil Q9858

Military quality program standard ensuring manufacturing process control.

Get a Custom Forging Quote Today

Submit your part specifications, drawings, or material requirements and our metallurgical team will respond with a detailed assessment and competitive quote.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com