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Custom Forge Services by MTS Forge

From closed die forgings to specialty flanges and custom-shaped components, MTS Forge delivers precision-engineered forging solutions built to exact specifications. Serving aerospace, defense, power generation, and industrial sectors from our Coatesville, PA facility, we combine metallurgical expertise with cutting-edge technology to reduce your material costs, tighten tolerances, and meet the most demanding quality standards.

Custom forged metal components being shaped at an industrial forge facility

Our Custom Forge Services

Comprehensive forging capabilities across a wide range of materials, processes, and industries — engineered to your exact specifications.

Closed Die Forgings

Precision closed die forgings in materials including Monel K-500 and high-performance alloys. Minimizes raw material waste and machining costs, delivering lower unit costs without compromising structural integrity.

Upset Forgings, Rings & Cylinders

Production of upset forgings, rings, and cylinders in nearly all market grades. Maximum forging diameter of 26 inches and weight capacity up to 1,500 pounds per piece for demanding industrial applications.

Flanges

Forged flanges manufactured up to 14 inches in size with full traceability under a rigorous Quality Assurance Program. Predominantly supplied to the commercial nuclear sector where zero-defect standards are mandatory.

Contour Forging

Contour forging services using advanced materials such as Ferralium 255 duplex stainless steel, demonstrating MTS Forge's capability to supply specialty and exotic alloys beyond standard material offerings.

Heat Treatment

In-house normalizing heat treatment performed at our Coatesville, PA facility. Refines grain structure, relieves internal stresses, and improves tensile strength, toughness, and machinability of forged components.

Rough Machining

Post-forging rough machining services that bring components to near-net shape in-house, reducing lead times and handling risk while eliminating the need for a separate machining vendor in your supply chain.

Made in America

Precision Custom Forgings Engineered to Your Exact Specifications

At MTS Forge's Coatesville, PA facility, every custom forging project begins with deep metallurgical understanding and ends with a component built to perform in the most demanding environments. Our large tooling inventory allows us to forge near-net shapes rather than machine from bar stock — dramatically cutting your material and processing costs. Whether you're sourcing for aerospace, defense, commercial nuclear, or power generation, our Quality Assurance Program ensures complete traceability from raw material to finished part, meeting certifications including Mil I 45208, NCA 3800, and Mil Q9858.

Metallurgist reviewing a custom forged component at an industrial facility
Trusted by Industry Leaders

Client Success Stories

See how MTS Forge has delivered precision forging solutions for aerospace, defense, and power generation customers.

"MTS Forge's closed die forgings transformed our aerospace production. Reduced material costs significantly while maintaining precision. Their quality assurance program ensures every component meets military specifications. Exceptional partners."

Michael Chen

"We needed custom forge solutions fast for our power generation equipment. MTS Forge delivered within our tight deadline without compromising quality. Their rough machining capability eliminated our need for secondary vendors."

David Rodriguez

"Working with MTS Forge for our custom forge requirements has been game-changing. Their expertise in contour forging and ability to work with specialty materials like Ferralium 255 gives us competitive advantages. Made in America quality."

Sarah Mitchell

"MTS Forge's normalizing heat treatment service restored our confidence in component microstructure. Their in-house capability means faster turnaround and better control. Reliable partner for 12+ years now."

James Patterson

"Their upset forgings and rings up to 26 inches and 1500 lbs capability solved our sourcing challenges. The complete Quality Assurance Program with Mil I 45208 and NCA 3800 certifications met our stringent requirements perfectly."

Robert Chen

"Outstanding partnership with MTS Forge on our construction equipment forgings. Their hot and cold plate forming with in-house tooling design kept costs competitive. Responsive team, superior craftsmanship, excellent service."

Kevin O'Brien

"MTS Forge's custom forge capabilities for our aerospace fasteners are unmatched. They handle everything from raw material to finished components with precision. Their 40-year track record speaks volumes about quality and reliability."

Amanda Foster

"As a defense contractor, we require flange production with complete traceability for commercial nuclear applications. MTS Forge's Quality Assurance Program and expertise with materials up to 14 inches ensures every component meets Section III standards."

Thomas Williams

"MTS Forge's closed die forgings transformed our aerospace production. Reduced material costs significantly while maintaining precision. Their quality assurance program ensures every component meets military specifications. Exceptional partners."

Michael Chen

"We needed custom forge solutions fast for our power generation equipment. MTS Forge delivered within our tight deadline without compromising quality. Their rough machining capability eliminated our need for secondary vendors."

David Rodriguez

"Working with MTS Forge for our custom forge requirements has been game-changing. Their expertise in contour forging and ability to work with specialty materials like Ferralium 255 gives us competitive advantages. Made in America quality."

Sarah Mitchell

"MTS Forge's normalizing heat treatment service restored our confidence in component microstructure. Their in-house capability means faster turnaround and better control. Reliable partner for 12+ years now."

James Patterson

"Their upset forgings and rings up to 26 inches and 1500 lbs capability solved our sourcing challenges. The complete Quality Assurance Program with Mil I 45208 and NCA 3800 certifications met our stringent requirements perfectly."

Robert Chen

"Outstanding partnership with MTS Forge on our construction equipment forgings. Their hot and cold plate forming with in-house tooling design kept costs competitive. Responsive team, superior craftsmanship, excellent service."

Kevin O'Brien

"MTS Forge's custom forge capabilities for our aerospace fasteners are unmatched. They handle everything from raw material to finished components with precision. Their 40-year track record speaks volumes about quality and reliability."

Amanda Foster

"As a defense contractor, we require flange production with complete traceability for commercial nuclear applications. MTS Forge's Quality Assurance Program and expertise with materials up to 14 inches ensures every component meets Section III standards."

Thomas Williams

"MTS Forge's closed die forgings transformed our aerospace production. Reduced material costs significantly while maintaining precision. Their quality assurance program ensures every component meets military specifications. Exceptional partners."

Michael Chen

"We needed custom forge solutions fast for our power generation equipment. MTS Forge delivered within our tight deadline without compromising quality. Their rough machining capability eliminated our need for secondary vendors."

David Rodriguez

"Working with MTS Forge for our custom forge requirements has been game-changing. Their expertise in contour forging and ability to work with specialty materials like Ferralium 255 gives us competitive advantages. Made in America quality."

Sarah Mitchell

"MTS Forge's normalizing heat treatment service restored our confidence in component microstructure. Their in-house capability means faster turnaround and better control. Reliable partner for 12+ years now."

James Patterson

"Their upset forgings and rings up to 26 inches and 1500 lbs capability solved our sourcing challenges. The complete Quality Assurance Program with Mil I 45208 and NCA 3800 certifications met our stringent requirements perfectly."

Robert Chen

"Outstanding partnership with MTS Forge on our construction equipment forgings. Their hot and cold plate forming with in-house tooling design kept costs competitive. Responsive team, superior craftsmanship, excellent service."

Kevin O'Brien

"MTS Forge's custom forge capabilities for our aerospace fasteners are unmatched. They handle everything from raw material to finished components with precision. Their 40-year track record speaks volumes about quality and reliability."

Amanda Foster

"As a defense contractor, we require flange production with complete traceability for commercial nuclear applications. MTS Forge's Quality Assurance Program and expertise with materials up to 14 inches ensures every component meets Section III standards."

Thomas Williams
The MTS Forge Difference

Why Choose MTS Forge?

Founded on quality and service since 1986, MTS Forge brings unmatched metallurgical expertise and in-house capability to every project.

Metallurgical Expertise

Founded by metallurgists, our team brings deep material science knowledge to every forging project, ensuring optimal alloy selection and process control.

In-House Tooling

Our large in-house tooling inventory lets us produce near-net shapes cost-effectively, serving manufacturers across Pennsylvania, Iowa, Kentucky, and Texas.

Certified Quality

Our Quality Assurance Program — covering Mil I 45208, NCA 3800, and Mil Q9858 — provides complete traceability for aerospace, defense, and nuclear sector compliance.

40 Years of Experience

Operating since 1986 from Coatesville, PA, MTS Forge has decades of proven performance serving America's most demanding industrial and defense manufacturers.

Meet the MTS Forge Team

The experienced minds behind four decades of precision forging excellence.

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. — operating as MTS Forge — in 1986 alongside Edward Waddell. With a strong metallurgical background and decades of hands-on forging experience, Stephen has been instrumental in establishing MTS Forge as a recognized leader in the U.S. forging industry. His deep understanding of material science, forging processes, and quality requirements across aerospace, defense, and power generation sectors has guided the company's growth from its earliest days in Coatesville, PA. Stephen's commitment to quality and customer service has shaped MTS Forge's culture, driving continuous investment in advanced technology, in-house tooling capabilities, and a highly trained team capable of producing forgings of the highest caliber for America's most demanding industries.

Edward Waddell

Co-Founder

Edward Waddell is the co-founder of MTS Forge, establishing the company in 1986 together with Stephen Carr in Coatesville, Pennsylvania. Edward brings a comprehensive metallurgical background and extensive knowledge of forging practices that has directly shaped the company's technical capabilities and quality standards. His expertise spans the full range of forging processes — from closed die and upset forgings to contour and specialty forgings — across demanding materials including stainless steels, high-performance alloys, and nuclear-grade components. Edward's vision of building a quality-first forge operation has positioned MTS Forge as a trusted supplier to aerospace, defense, commercial nuclear, and power generation customers throughout Pennsylvania and across the nation, delivering Made in America forging solutions for four decades.

Frequently Asked Questions

What industries does MTS Forge serve with its custom forging services?

MTS Forge serves a broad range of industries including aerospace, defense, power generation, commercial nuclear, machine manufacturing, agriculture, medical, construction, and gas and petroleum. Our Quality Assurance Programs and material certifications make us particularly well-suited for regulated sectors where full traceability and strict compliance are non-negotiable requirements.

What materials can MTS Forge work with for custom forgings?

What quality certifications does MTS Forge hold?

What is the maximum size and weight MTS Forge can forge?

Does MTS Forge offer in-house heat treatment for forged components?

Can MTS Forge handle rough machining after forging?

What are the cost advantages of closed die forging versus machining from bar stock?

Where is MTS Forge located and which regions do you primarily serve?

Have More Questions About Our Forge Services?

Speak directly with our forging specialists to get answers tailored to your project requirements.

Certified & Compliant

Awards and Recognition

Mil I 45208 certification badge

Mil I 45208

Military inspection system standard for quality assurance.

NCA 3800 certification badge

NCA 3800

Nuclear quality assurance program compliance certification.

Mil Q9858 certification badge

Mil Q9858

Military quality management system program standard.

Start Your Custom Forging Project Today

Tell us about your component requirements, material specifications, and delivery timeline. Our forging specialists will respond promptly with a tailored solution and competitive quote.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com