Closed Die Forgings
Precision closed die forging of cylinder head components using high-performance alloys including Monel K-500. Minimizes raw material waste and machining costs, delivering consistent near-net-shape parts at lower unit costs.
MTS Forge delivers precision-engineered forged cylinder heads built to withstand the most demanding industrial environments. From aerospace and defense to power generation and commercial nuclear, our forged components offer superior strength, dimensional consistency, and complete material traceability — backed by nearly four decades of metallurgical expertise and Made-in-America craftsmanship from our Coatesville, PA facility.
Comprehensive forging capabilities for cylinder heads and related components, tailored to aerospace, defense, power generation, and industrial applications.
Precision closed die forging of cylinder head components using high-performance alloys including Monel K-500. Minimizes raw material waste and machining costs, delivering consistent near-net-shape parts at lower unit costs.
Custom-forged cylinder head solutions engineered to exact customer specifications. Combining advanced technology with time-honored craftsmanship, every part meets strict durability and performance standards — proudly Made in America.
Special forgings in materials such as 316-L Stainless Steel for critical Section III applications, produced under a comprehensive Quality Assurance Program encompassing Mil I 45208, NCA 3800, and Mil Q9858 standards.
In-house normalizing heat treatment for forged cylinder head components, refining grain structure and relieving internal stresses to deliver improved tensile strength, toughness, and machinability for downstream processing.
Post-forging rough machining services that bring cylinder head components close to their near-net shape, removing flash and dimensional excess — reducing lead times and eliminating the need for a separate machining vendor.
Contour forging services in a diverse range of materials including Ferralium 255 duplex stainless steel, enabling complex geometry cylinder head profiles for demanding aerospace, defense, and power generation applications.
Our metallurgical experts review customer drawings and specifications to select the optimal material — from alloy steels and stainless to high-performance alloys like Monel K-500 — ensuring the cylinder head meets all mechanical and environmental requirements before a single die is set.
See how MTS Forge delivers forged cylinder heads that meet the strictest standards across aerospace, defense, and power generation.
Nearly four decades of metallurgical expertise and purpose-built forging infrastructure set MTS Forge apart for critical cylinder head applications.
Founded by metallurgists, our team brings deep material science knowledge to every cylinder head design and forging decision.
From tooling design and die development to heat treatment and rough machining, our Coatesville, PA facility handles the full production sequence under one roof.
Our QA program — covering Mil I 45208, NCA 3800, and Mil Q9858 — ensures complete traceability and compliance for aerospace, defense, and nuclear sector requirements.
All forged cylinder heads are produced domestically at our Pennsylvania forge, supporting U.S. manufacturing with reliable lead times and domestic supply chain integrity.
Leadership grounded in metallurgy, craftsmanship, and decades of forging excellence.
Co-Founder
Stephen Carr co-founded MTS Forge in 1986 alongside Edward Waddell, establishing the company on a foundation of metallurgical expertise and an unwavering commitment to quality. With a deep background in materials science and forging practices, Stephen helped shape MTS Forge into a recognized leader in precision forged components for aerospace, defense, power generation, and commercial nuclear industries. His hands-on knowledge of die forging processes, alloy behavior, and quality assurance protocols has guided the company's growth for nearly four decades. Under his co-leadership, MTS Forge invested in state-of-the-art pressing technology and developed in-house heat treatment and rough machining capabilities, enabling the company to deliver fully traceable, near-net-shape forgings — including cylinder heads — that meet the most stringent industry specifications.
Co-Founder
Edward Waddell co-founded Manufacturing & Technical Services, Inc. — operating as MTS Forge — in 1986, bringing a robust metallurgical background and extensive practical knowledge of forging processes to the company from its earliest days. Together with Stephen Carr, Edward built MTS Forge into a trusted supplier for some of America's most demanding industries, including aerospace, defense, commercial nuclear, and power generation. His expertise in material selection, closed die forging technique, and quality systems helped establish the rigorous QA program — including Mil I 45208 and NCA 3800 certifications — that underpins every component MTS Forge produces today. Edward's commitment to precision and customer service continues to define the company's culture and its reputation as a Made-in-America forging leader based in Coatesville, Pennsylvania.
The four main types of cylinder heads are flathead (L-head), overhead valve (OHV), overhead cam (OHC), and dual overhead cam (DOHC). Each differs in valve placement and combustion chamber design. For industrial and high-performance applications, forged cylinder heads are preferred across these types due to their superior grain structure, strength, and fatigue resistance compared to cast alternatives.
Speak with our metallurgical experts for technical guidance and a detailed production quote.
Military inspection system standard for quality assurance in manufacturing.
Nuclear quality assurance requirements for commercial nuclear component suppliers.
Military quality program requirements ensuring rigorous production and inspection standards.
Share your specifications, material requirements, and quantity needs. Our metallurgical team will review your drawings and respond with a detailed quote and production timeline.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com