Google Icon

Custom Metal Profile Shearing & Cutting Services

From precision sawing of large-diameter billets to electric eye contour burning and near-net-shape rough machining, MTS Forge delivers custom metal profile shearing and cutting solutions engineered for the tightest tolerances. Whether your application demands aerospace-grade accuracy or heavy industrial capacity, our in-house capabilities eliminate vendor handoffs and keep your supply chain moving with confidence.

Industrial metal profile shearing and cutting equipment processing large steel billets in a manufacturing facility

Our Custom Metal Profile Shearing & Cutting Services

Comprehensive in-house cutting solutions handling large diameters, complex contours, and tight dimensional requirements across a full range of metals.

Precision Sawing

High-capacity sawing services for materials up to 16 inches in outer diameter. Ideal for preparing billets, bars, and forged stock to exact length specifications before downstream processing or shipment.

Contour Burning

Electric eye contour burning for materials up to 8 inches thick. This process accurately traces and cuts complex profiles and irregular shapes, minimizing material waste and reducing the need for secondary machining.

Rough Machining

In-house rough machining removes excess material from as-forged or as-cut parts to bring components to near-net shape, reducing customer lead times and eliminating the cost and risk of outsourcing to a separate machining vendor.

Metallurgist reviewing technical drawings and cut metal profiles on an industrial workbench

Our Proven 5-Step Cutting & Shearing Process

Step 1: Engineering Review & Requirements Analysis

Our metallurgically trained team reviews your drawings, material specifications, and dimensional tolerances. We identify the optimal cutting method—sawing, burning, or rough machining—to minimize material waste and meet your exact requirements from the outset.

Step 2: Material Selection & Incoming Inspection

Step 3: Precision Cutting & Profile Shearing

Step 4: Rough Machining to Near-Net Shape

Step 5: Final Inspection & Documentation

Trusted By Industry Leaders

Success Stories

Discover how MTS Forge has delivered precision cutting and shearing solutions for demanding aerospace, defense, and power generation applications.

"MTS Forge's closed die forgings have transformed our aerospace supply chain. Their precision and consistency in production are unmatched. We've cut material costs significantly while maintaining exceptional quality standards."

James Mitchell

"We needed urgent custom metal profile shearing and cutting services for a defense contract. MTS Forge delivered within our tight timeline without compromising quality. Their responsiveness was exceptional."

Rebecca Torres

"Finding where to find custom metal profile shearing and cutting services was easy—MTS Forge is the clear leader. Their sawing and burning capabilities, combined with in-house rough machining, give us a complete solution."

David Chen

"Their heat treatment services resolved our grain structure inconsistency issues immediately. The normalizing process delivered uniform microstructure across all components. Absolutely professional team."

Michael Robertson

"MTS Forge's upset forgings and custom forgings exceeded our expectations at competitive pricing. Their investment in cutting-edge technology and skilled team delivers exceptional ROI on every project."

Sarah Kowalski

"We've partnered with MTS Forge for over five years. Their commitment to excellence, quality, and customer satisfaction builds trust. They consistently deliver complex contour forgings on schedule."

Thomas Bradshaw

"Their electric eye contour burning capability for materials up to 8 inches thick is remarkable. Combined with sawing services for 16-inch OD, they handle our complete profile cutting requirements with technical precision."

Carlos Hernandez

"As an industry peer, I recommend MTS Forge for custom metal profile shearing and cutting services. Their Mil I 45208 and Mil Q9858 certifications, combined with in-house tooling design capability, position them as the market leader."

Christopher Walsh

"MTS Forge's closed die forgings have transformed our aerospace supply chain. Their precision and consistency in production are unmatched. We've cut material costs significantly while maintaining exceptional quality standards."

James Mitchell

"We needed urgent custom metal profile shearing and cutting services for a defense contract. MTS Forge delivered within our tight timeline without compromising quality. Their responsiveness was exceptional."

Rebecca Torres

"Finding where to find custom metal profile shearing and cutting services was easy—MTS Forge is the clear leader. Their sawing and burning capabilities, combined with in-house rough machining, give us a complete solution."

David Chen

"Their heat treatment services resolved our grain structure inconsistency issues immediately. The normalizing process delivered uniform microstructure across all components. Absolutely professional team."

Michael Robertson

"MTS Forge's upset forgings and custom forgings exceeded our expectations at competitive pricing. Their investment in cutting-edge technology and skilled team delivers exceptional ROI on every project."

Sarah Kowalski

"We've partnered with MTS Forge for over five years. Their commitment to excellence, quality, and customer satisfaction builds trust. They consistently deliver complex contour forgings on schedule."

Thomas Bradshaw

"Their electric eye contour burning capability for materials up to 8 inches thick is remarkable. Combined with sawing services for 16-inch OD, they handle our complete profile cutting requirements with technical precision."

Carlos Hernandez

"As an industry peer, I recommend MTS Forge for custom metal profile shearing and cutting services. Their Mil I 45208 and Mil Q9858 certifications, combined with in-house tooling design capability, position them as the market leader."

Christopher Walsh

"MTS Forge's closed die forgings have transformed our aerospace supply chain. Their precision and consistency in production are unmatched. We've cut material costs significantly while maintaining exceptional quality standards."

James Mitchell

"We needed urgent custom metal profile shearing and cutting services for a defense contract. MTS Forge delivered within our tight timeline without compromising quality. Their responsiveness was exceptional."

Rebecca Torres

"Finding where to find custom metal profile shearing and cutting services was easy—MTS Forge is the clear leader. Their sawing and burning capabilities, combined with in-house rough machining, give us a complete solution."

David Chen

"Their heat treatment services resolved our grain structure inconsistency issues immediately. The normalizing process delivered uniform microstructure across all components. Absolutely professional team."

Michael Robertson

"MTS Forge's upset forgings and custom forgings exceeded our expectations at competitive pricing. Their investment in cutting-edge technology and skilled team delivers exceptional ROI on every project."

Sarah Kowalski

"We've partnered with MTS Forge for over five years. Their commitment to excellence, quality, and customer satisfaction builds trust. They consistently deliver complex contour forgings on schedule."

Thomas Bradshaw

"Their electric eye contour burning capability for materials up to 8 inches thick is remarkable. Combined with sawing services for 16-inch OD, they handle our complete profile cutting requirements with technical precision."

Carlos Hernandez

"As an industry peer, I recommend MTS Forge for custom metal profile shearing and cutting services. Their Mil I 45208 and Mil Q9858 certifications, combined with in-house tooling design capability, position them as the market leader."

Christopher Walsh
The MTS Forge Difference

Why Choose MTS Forge for Metal Cutting?

Nearly four decades of metallurgical expertise, in-house capability, and rigorous quality standards make MTS Forge the trusted cutting and shearing partner for demanding industries.

Deep Metallurgical Expertise

Founded by metallurgists, our team understands material behavior at every stage, ensuring cutting parameters are optimized for each alloy and grade.

Fully In-House Capability

Sawing, contour burning, and rough machining all performed under one roof in Coatesville, PA—eliminating vendor handoffs and reducing your lead times.

Rigorous Quality Assurance

Our certified QA program—covering Mil I 45208, NCA 3800, and Mil Q9858—ensures complete traceability and documentation for every cut component we deliver.

40 Years of Proven Performance

Since 1986, MTS Forge has supplied aerospace, defense, and power generation sectors with precision-cut and forged components built to the highest caliber standards.

Meet the MTS Forge Team

Led by founders with deep metallurgical roots and decades of forging expertise.

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. in 1986 alongside Edward Waddell, building MTS Forge from the ground up on twin principles of quality and service. Stephen brings a comprehensive metallurgical background to every project, giving him an authoritative command of material science, alloy behavior, and forging process optimization. His deep knowledge of forging practices has been instrumental in guiding MTS Forge's expansion into precision cutting and shearing capabilities, including sawing, contour burning, and rough machining. Over nearly four decades, Stephen has helped position MTS Forge as a recognized leader in custom forging and cutting solutions for aerospace, defense, commercial nuclear, and power generation sectors across the United States.

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986 with Stephen Carr, channeling his metallurgical expertise and passion for precision manufacturing into building one of America's respected forging and metal cutting operations. Edward's extensive knowledge of forging practices spans a wide range of alloy steels, stainless steels, and high-performance materials, which directly informs the cutting and shearing standards MTS Forge upholds today. His leadership has driven the company's investment in state-of-the-art equipment—including large-capacity sawing and electric eye contour burning systems—ensuring that customers in aerospace, defense, power generation, and commercial nuclear sectors receive components cut to exact specification with full quality traceability.

Frequently Asked Questions

What materials can MTS Forge cut and shear?

MTS Forge cuts and shears a broad range of metals including alloy steels, stainless steels, and high-performance alloys such as Monel K-500 and Ferralium 255 (duplex stainless steel). Our sawing and burning equipment is suited to handle both standard carbon grades and specialty materials required by aerospace, defense, and nuclear applications.

What is the maximum size or diameter you can saw?

How thick can your contour burning process cut?

What is the difference between sawing and contour burning for metal cutting?

Do you provide material certifications and traceability documentation with cut parts?

Can you perform rough machining after cutting to bring parts to near-net shape?

Which industries do you serve with your cutting and shearing services?

How do I request a quote for custom metal cutting or shearing work?

Still Have Questions About Our Cutting Services?

Speak directly with our metallurgical experts for a detailed consultation on your cutting and shearing requirements.

Certified & Compliant

Awards and Recognition

Mil I 45208 military inspection certification badge

Mil I 45208 Certified

Military-grade inspection system standard for quality assurance.

NCA 3800 nuclear quality assurance certification badge

NCA 3800 Certified

Nuclear quality assurance requirements for material suppliers.

Mil Q9858 military quality program certification badge

Mil Q9858 Certified

Military quality management program standard for manufacturing.

Get a Custom Cutting & Shearing Quote Today

Share your part specifications, material requirements, and quantity with our team. We'll review your drawings and respond with a detailed, no-obligation quote tailored to your production needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com