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Custom Metal Profile Shearing & Cutting Services

From precision sawing of large-diameter billets to electric eye contour burning and near-net-shape rough machining, MTS Forge delivers custom metal profile shearing and cutting solutions engineered for the tightest tolerances. Whether your application demands aerospace-grade accuracy or heavy industrial capacity, our in-house capabilities eliminate vendor handoffs and keep your supply chain moving with confidence.

Industrial metal profile shearing and cutting equipment processing large steel billets in a manufacturing facility

Our Custom Metal Profile Shearing & Cutting Services

Comprehensive in-house cutting solutions handling large diameters, complex contours, and tight dimensional requirements across a full range of metals.

Precision Sawing

High-capacity sawing services for materials up to 16 inches in outer diameter. Ideal for preparing billets, bars, and forged stock to exact length specifications before downstream processing or shipment.

Contour Burning

Electric eye contour burning for materials up to 8 inches thick. This process accurately traces and cuts complex profiles and irregular shapes, minimizing material waste and reducing the need for secondary machining.

Rough Machining

In-house rough machining removes excess material from as-forged or as-cut parts to bring components to near-net shape, reducing customer lead times and eliminating the cost and risk of outsourcing to a separate machining vendor.

Metallurgist reviewing technical drawings and cut metal profiles on an industrial workbench

Our Proven 5-Step Cutting & Shearing Process

Step 1: Engineering Review & Requirements Analysis

Our metallurgically trained team reviews your drawings, material specifications, and dimensional tolerances. We identify the optimal cutting method—sawing, burning, or rough machining—to minimize material waste and meet your exact requirements from the outset.

Step 2: Material Selection & Incoming Inspection

Step 3: Precision Cutting & Profile Shearing

Step 4: Rough Machining to Near-Net Shape

Step 5: Final Inspection & Documentation

The MTS Forge Difference

Why Choose MTS Forge for Metal Cutting?

Nearly four decades of metallurgical expertise, in-house capability, and rigorous quality standards make MTS Forge the trusted cutting and shearing partner for demanding industries.

Deep Metallurgical Expertise

Founded by metallurgists, our team understands material behavior at every stage, ensuring cutting parameters are optimized for each alloy and grade.

Fully In-House Capability

Sawing, contour burning, and rough machining all performed under one roof in Coatesville, PA—eliminating vendor handoffs and reducing your lead times.

Rigorous Quality Assurance

Our certified QA program—covering Mil I 45208, NCA 3800, and Mil Q9858—ensures complete traceability and documentation for every cut component we deliver.

40 Years of Proven Performance

Since 1986, MTS Forge has supplied aerospace, defense, and power generation sectors with precision-cut and forged components built to the highest caliber standards.

Meet the MTS Forge Team

Led by founders with deep metallurgical roots and decades of forging expertise.

Stephen Carr, Co-Founder of MTS Forge

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, driven by a shared vision to deliver high-quality forged solutions to America's most demanding industries. With a strong metallurgical background and extensive hands-on knowledge of forging practices, Stephen has been instrumental in shaping MTS Forge's technical capabilities and quality culture. Under his leadership, the company developed robust Quality Assurance Programs compliant with Mil I 45208 and NCA 3800, enabling MTS Forge to serve commercial nuclear, defense, aerospace, and power generation clients. His commitment to precision, traceability, and craftsmanship continues to define the standard for every carbon steel forged flange that leaves the Coatesville, PA facility.

Edward Waddell, Co-Founder of MTS Forge

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986, bringing a strong metallurgical background and a wealth of forging knowledge that has guided the company's growth over nearly four decades. Edward played a foundational role in establishing the principles of quality and service that remain central to MTS Forge's identity today. His technical expertise spans a wide range of forging processes and materials, enabling MTS Forge to serve industries from commercial nuclear and defense to power generation and chemical processing. Edward's vision helped build a facility in Coatesville, PA capable of delivering carbon steel forged flanges, special forgings, and custom components with the precision and traceability that critical industry sectors demand.

Frequently Asked Questions

What materials can MTS Forge cut and shear?

MTS Forge cuts and shears a broad range of metals including alloy steels, stainless steels, and high-performance alloys such as Monel K-500 and Ferralium 255 (duplex stainless steel). Our sawing and burning equipment is suited to handle both standard carbon grades and specialty materials required by aerospace, defense, and nuclear applications.

What is the maximum size or diameter you can saw?

How thick can your contour burning process cut?

What is the difference between sawing and contour burning for metal cutting?

Do you provide material certifications and traceability documentation with cut parts?

Can you perform rough machining after cutting to bring parts to near-net shape?

Which industries do you serve with your cutting and shearing services?

How do I request a quote for custom metal cutting or shearing work?

Still Have Questions About Our Cutting Services?

Speak directly with our metallurgical experts for a detailed consultation on your cutting and shearing requirements.

Certified & Compliant

Awards and Recognition

Mil I 45208 military inspection certification badge

Mil I 45208 Certified

Military-grade inspection system standard for quality assurance.

NCA 3800 nuclear quality assurance certification badge

NCA 3800 Certified

Nuclear quality assurance requirements for material suppliers.

Mil Q9858 military quality program certification badge

Mil Q9858 Certified

Military quality management program standard for manufacturing.

Get a Custom Cutting & Shearing Quote Today

Share your part specifications, material requirements, and quantity with our team. We'll review your drawings and respond with a detailed, no-obligation quote tailored to your production needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.