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Custom Tooling Manufacturers for the Defense Industry

MTS Forge has been engineering precision-forged components for defense applications since 1986. From closed die forgings and contour forgings to special military-grade parts meeting Mil I 45208 and Mil Q9858 standards, our Coatesville, PA facility delivers certified, traceable, Made-in-America tooling solutions that defense procurement teams can depend on.

Defense-grade custom forged components manufactured at MTS Forge facility

Our Defense Forging Services

Comprehensive forging and tooling solutions engineered to meet the most demanding military and defense specifications.

Closed Die Forgings

Cost-efficient closed die forgings in defense-grade alloys including Monel K-500, minimizing raw material waste and machining expenses while delivering superior dimensional consistency for military components.

Special Forgings

Military-specification forgings in 316-L Stainless Steel for Section III applications, manufactured under a comprehensive Quality Assurance Program encompassing Mil I 45208, NCA 3800, and Mil Q9858 standards.

Custom Forgings

Fully custom-forged components tailored to exact defense program specifications, from small precision parts to large structural elements — crafted with cutting-edge technology and time-honored American craftsmanship.

Contour Forging

Precision contour forging services using advanced materials such as Ferralium 255 duplex stainless steel, demonstrating MTS Forge's capability to meet specialized defense material requirements beyond standard offerings.

Heat Treatment

In-house normalizing heat treatment performed at our Coatesville, PA facility, producing uniform microstructure and consistent mechanical properties essential for defense-grade forged components in demanding environments.

Rough Machining

In-house rough machining of forged defense components to near-net shape, reducing lead times and handling risk while delivering dimensionally controlled parts ready for downstream processing or direct application.

Military-Grade Precision

Precision Defense Tooling Built to Military Standards

Defense programs demand zero-compromise components — and MTS Forge has delivered since 1986. Operating from our certified Coatesville, PA facility, we manufacture custom tooling and forgings that meet stringent military specifications including Mil I 45208 and Mil Q9858. Our large in-house tooling inventory and press tonnage flexibility allow us to produce complex near-net shapes cost-effectively, eliminating expensive bar stock machining and ensuring complete traceability from raw material to finished part — exactly what defense procurement teams require.

Precision forged defense components with quality inspection documentation
Proven Track Record

Trusted by Defense Manufacturers

See how MTS Forge has delivered certified, traceable forging solutions that meet rigorous defense program requirements.

"MTS Forge's closed die forgings have been instrumental in our defense contracts. Their precision and consistency are unmatched, and the cost savings compared to traditional machining have exceeded our expectations. Highly reliable partner."

James Mitchell

"We needed custom forgings with tight tolerances for a critical defense application. MTS Forge delivered within our timeline using their in-house rough machining capability, eliminating the need for external vendors. Outstanding responsiveness and quality."

Rebecca Torres

"After evaluating multiple vendors, MTS Forge stands out as the best custom tooling manufacturers for defense industry. Their Mil Q9858 certification, in-house tooling design capability, and made-in-America commitment perfectly align with our security requirements and supply chain strategy."

Colonel Thomas Wright

"We had a critical deadline for upset forgings with a maximum diameter of 26 inches. MTS Forge's team didn't just meet our schedule—they exceeded expectations with flawless quality and full traceability documentation. They truly understand urgency in defense manufacturing."

Michael Chen

"MTS Forge's competitive tooling costs and ability to adjust press tonnage significantly reduced our per-unit costs on a large defense contract. Combined with their metallurgical expertise, we achieved superior material efficiency without compromising on quality or performance."

David Hernandez

"We've partnered with MTS Forge for over five years now. Their heat treatment services—especially the normalizing process—have consistently improved our forging microstructure and mechanical properties. Their commitment to service and innovation keeps us coming back."

Sarah Anderson

"The contour forging services using Ferralium 255 duplex stainless steel delivered exceptional corrosion resistance for our naval applications. MTS Forge's technical knowledge of specialized materials and their Mil I 45208 certification proved invaluable for our demanding specifications."

Captain Robert Sullivan

"As a defense subcontractor, finding reliable best custom tooling manufacturers for defense industry is critical. MTS Forge's 40-year track record, metallurgical expertise from their founders, and state-of-the-art facility in Pennsylvania make them an ideal strategic partner for our supply chain."

Linda Patterson

"MTS Forge's closed die forgings have been instrumental in our defense contracts. Their precision and consistency are unmatched, and the cost savings compared to traditional machining have exceeded our expectations. Highly reliable partner."

James Mitchell

"We needed custom forgings with tight tolerances for a critical defense application. MTS Forge delivered within our timeline using their in-house rough machining capability, eliminating the need for external vendors. Outstanding responsiveness and quality."

Rebecca Torres

"After evaluating multiple vendors, MTS Forge stands out as the best custom tooling manufacturers for defense industry. Their Mil Q9858 certification, in-house tooling design capability, and made-in-America commitment perfectly align with our security requirements and supply chain strategy."

Colonel Thomas Wright

"We had a critical deadline for upset forgings with a maximum diameter of 26 inches. MTS Forge's team didn't just meet our schedule—they exceeded expectations with flawless quality and full traceability documentation. They truly understand urgency in defense manufacturing."

Michael Chen

"MTS Forge's competitive tooling costs and ability to adjust press tonnage significantly reduced our per-unit costs on a large defense contract. Combined with their metallurgical expertise, we achieved superior material efficiency without compromising on quality or performance."

David Hernandez

"We've partnered with MTS Forge for over five years now. Their heat treatment services—especially the normalizing process—have consistently improved our forging microstructure and mechanical properties. Their commitment to service and innovation keeps us coming back."

Sarah Anderson

"The contour forging services using Ferralium 255 duplex stainless steel delivered exceptional corrosion resistance for our naval applications. MTS Forge's technical knowledge of specialized materials and their Mil I 45208 certification proved invaluable for our demanding specifications."

Captain Robert Sullivan

"As a defense subcontractor, finding reliable best custom tooling manufacturers for defense industry is critical. MTS Forge's 40-year track record, metallurgical expertise from their founders, and state-of-the-art facility in Pennsylvania make them an ideal strategic partner for our supply chain."

Linda Patterson

"MTS Forge's closed die forgings have been instrumental in our defense contracts. Their precision and consistency are unmatched, and the cost savings compared to traditional machining have exceeded our expectations. Highly reliable partner."

James Mitchell

"We needed custom forgings with tight tolerances for a critical defense application. MTS Forge delivered within our timeline using their in-house rough machining capability, eliminating the need for external vendors. Outstanding responsiveness and quality."

Rebecca Torres

"After evaluating multiple vendors, MTS Forge stands out as the best custom tooling manufacturers for defense industry. Their Mil Q9858 certification, in-house tooling design capability, and made-in-America commitment perfectly align with our security requirements and supply chain strategy."

Colonel Thomas Wright

"We had a critical deadline for upset forgings with a maximum diameter of 26 inches. MTS Forge's team didn't just meet our schedule—they exceeded expectations with flawless quality and full traceability documentation. They truly understand urgency in defense manufacturing."

Michael Chen

"MTS Forge's competitive tooling costs and ability to adjust press tonnage significantly reduced our per-unit costs on a large defense contract. Combined with their metallurgical expertise, we achieved superior material efficiency without compromising on quality or performance."

David Hernandez

"We've partnered with MTS Forge for over five years now. Their heat treatment services—especially the normalizing process—have consistently improved our forging microstructure and mechanical properties. Their commitment to service and innovation keeps us coming back."

Sarah Anderson

"The contour forging services using Ferralium 255 duplex stainless steel delivered exceptional corrosion resistance for our naval applications. MTS Forge's technical knowledge of specialized materials and their Mil I 45208 certification proved invaluable for our demanding specifications."

Captain Robert Sullivan

"As a defense subcontractor, finding reliable best custom tooling manufacturers for defense industry is critical. MTS Forge's 40-year track record, metallurgical expertise from their founders, and state-of-the-art facility in Pennsylvania make them an ideal strategic partner for our supply chain."

Linda Patterson
The MTS Forge Difference

Why Choose MTS Forge for Defense Tooling?

Decades of metallurgical expertise, military-grade certifications, and an unwavering commitment to quality make MTS Forge the trusted forging partner for defense manufacturers.

Military Certified

Fully compliant with Mil I 45208, NCA 3800, and Mil Q9858 — meeting the exact quality standards defense contractors in Pennsylvania and beyond demand.

In-House Tooling

A large proprietary tooling inventory and in-house design capability allow cost-effective shape production without expensive bar stock machining.

Complete Traceability

Rigorous Quality Assurance Programs provide full material and process traceability from raw input to finished forging — a non-negotiable for defense procurement.

40 Years of Expertise

Founded in 1986 by metallurgical experts, MTS Forge brings four decades of forging knowledge and defense industry experience to every component we produce.

Meet the MTS Forge Founders

Led by metallurgical experts with decades of hands-on forging knowledge.

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, building the company from the ground up on a foundation of quality and service. With a strong metallurgical background and extensive knowledge of forging practices, Stephen has been instrumental in shaping MTS Forge's technical capabilities and reputation for precision in demanding industries. His deep understanding of metal behavior, grain structure, and forging mechanics has guided the company's approach to serving defense, aerospace, and nuclear clients operating out of Pennsylvania and beyond. Under his leadership, MTS Forge has invested in advanced technology and developed a team of skilled forging associates capable of producing components to the highest military and industry standards — cementing the company's position as a trusted Made-in-America forging supplier.

Edward Waddell

Co-Founder

Edward Waddell is a co-founder of MTS Forge, bringing a deep metallurgical background and comprehensive expertise in forging practices to the company he helped establish in 1986. Alongside Stephen Carr, Edward built MTS Forge into a recognized leader in the forging industry by prioritizing technical excellence and customer-focused service. His knowledge of material science and industrial forging processes has been a driving force behind the company's ability to serve high-stakes sectors including defense, commercial nuclear, and aerospace. Edward's commitment to innovation and quality has shaped MTS Forge's culture of continuous improvement, ensuring the company's Coatesville, PA facility remains equipped to meet evolving defense program requirements and deliver forged components that consistently meet or exceed stringent military specifications.

Frequently Asked Questions

What military certifications does MTS Forge hold for defense manufacturing?

MTS Forge operates under a comprehensive Quality Assurance Program that includes compliance with Mil I 45208, NCA 3800, and Mil Q9858. These certifications confirm our manufacturing processes meet the documentation, inspection, and quality control requirements mandated by defense and military procurement programs, ensuring full traceability from raw material receipt through final part delivery.

What types of defense components can MTS Forge manufacture?

What materials does MTS Forge work with for defense applications?

Does MTS Forge offer in-house heat treatment for defense forgings?

What is the maximum size and weight of forgings MTS Forge can produce?

How does MTS Forge ensure complete traceability for defense procurement?

Does MTS Forge offer rough machining on forged defense components?

Are MTS Forge's products Made in America?

Have More Questions About Defense Tooling?

Speak directly with our forging experts to discuss your defense program specifications and requirements.

Where We Serve Defense Clients

MTS Forge serves defense manufacturers and procurement teams across key industrial states from our Coatesville, PA headquarters.

Coatesville, PA

Headquarters

4 Key States

Primary Markets

40 Years

In Business

Do We Service Your Defense Program Location?

Contact our team to confirm service availability and discuss your specific forging requirements.

Certified & Compliant

Awards and Recognition

Mil I 45208 military certification badge

Mil I 45208

Military inspection system requirements compliance for defense manufacturing

Mil Q9858 military quality certification badge

Mil Q9858

Military quality program requirements for defense-grade production

NCA 3800 nuclear quality assurance certification badge

NCA 3800

Nuclear quality assurance program compliance for critical component manufacturing

Request a Defense Tooling Quote from MTS Forge

Share your component specifications, material requirements, and program timelines with our team. We'll respond promptly with a detailed quotation and technical consultation tailored to your defense application.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com