Closed Die Forgings
Precision closed die forgings in exotic alloys including Monel K-500, reducing raw material waste and machining costs to deliver consistent, near-net-shape components for aerospace, defense, and industrial use.
From Inconel and Monel K-500 to duplex stainless steels and beyond, MTS Forge delivers precision-engineered exotic alloy forgings built for the most demanding aerospace, defense, and power generation applications. Founded in 1986 by metallurgists, we combine decades of hands-on forging expertise with advanced in-house capabilities to manufacture components that perform where standard alloys simply cannot.
We offer a comprehensive range of exotic alloy forging solutions engineered for performance, precision, and demanding industry applications.
Precision closed die forgings in exotic alloys including Monel K-500, reducing raw material waste and machining costs to deliver consistent, near-net-shape components for aerospace, defense, and industrial use.
Complex contour forgings in advanced materials including Ferralium 255 duplex stainless steel, demonstrating our capability to supply a wide range of exotic and specialty alloys beyond standard offerings.
Upset forgings, rings, and cylinders in nearly all exotic alloy grades, with forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.
Special forgings in 316-L stainless steel and other high-performance alloys for Section III applications, manufactured under comprehensive Quality Assurance Programs including Mil I 45208 and NCA 3800.
Fully custom-forged products crafted to exact customer specifications using exotic alloys, combining cutting-edge technology and time-honored craftsmanship — proudly made in America.
In-house normalizing heat treatment performed at our Coatesville, PA facility, refining grain structure and delivering improved tensile strength, toughness, and machinability across all exotic alloy forgings.
At MTS Forge's Coatesville, PA facility, we specialize in forging exotic and high-performance alloys — including nickel-based superalloys, duplex stainless steels, and corrosion-resistant grades — for industries where material failure is not an option. Our in-house tooling design, rough machining, and heat treatment capabilities allow us to deliver dimensionally precise, fully traceable components in a single streamlined workflow. Whether your application demands compliance with stringent nuclear, aerospace, or defense standards, our metallurgical-rooted team brings 40 years of forging knowledge to every part we produce.
See how MTS Forge has delivered precision exotic alloy forgings for critical aerospace, defense, and nuclear applications.
Four decades of metallurgical excellence and in-house capabilities set MTS Forge apart as a trusted partner for exotic alloy forging.
Founded by metallurgists in 1986, our deep material science knowledge ensures optimal alloy selection and process control for every forging.
From tooling design and forging to rough machining and heat treatment, our Coatesville, PA facility handles the full production sequence under one roof.
Our Quality Assurance Programs — including Mil I 45208, NCA 3800, and Mil Q9858 — ensure complete traceability and compliance for aerospace, defense, and nuclear requirements.
Every forging we produce is proudly manufactured in the USA, supporting domestic supply chains for critical industries including aerospace, defense, and power generation.
Metallurgists and industry veterans driving precision forging excellence since 1986.
Co-Founder
Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, building the company on an unwavering commitment to quality and customer service. With a deep metallurgical background and extensive hands-on knowledge of forging practices, Stephen has been instrumental in establishing MTS Forge as a recognized leader in the exotic and specialty alloy forging industry. Under his leadership, the company has expanded its capabilities to serve demanding markets including aerospace, defense, commercial nuclear, and power generation — delivering precision-engineered components that meet the most stringent quality and traceability requirements. His expertise continues to guide MTS Forge's approach to material science, tooling development, and manufacturing excellence from the company's Coatesville, Pennsylvania facility.
Co-Founder
Edward Waddell co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 with a vision to deliver high-quality forging solutions to America's most critical industries. Bringing a strong metallurgical background and comprehensive knowledge of forging practices, Edward has played a pivotal role in shaping the company's technical capabilities and quality standards over nearly four decades. His expertise in exotic and high-performance alloys has enabled MTS Forge to serve customers in aerospace, defense, power generation, and commercial nuclear sectors with components that meet rigorous specifications. Edward's commitment to innovation and craftsmanship is reflected in MTS Forge's investment in advanced technology, in-house tooling design, and its reputation as a trusted domestic forging manufacturer based in Coatesville, Pennsylvania.
Exotic alloys are high-performance metallic materials engineered to maintain superior mechanical properties — such as strength, corrosion resistance, and heat tolerance — under extreme conditions. Common examples include nickel-based superalloys like Inconel and Monel, duplex stainless steels like Ferralium 255, and other specialty grades used in aerospace, defense, nuclear, and chemical processing applications where standard carbon or low-alloy steels are insufficient.
Speak directly with our metallurgical experts for a no-obligation consultation on your forging requirements.
Military inspection system requirements certification for quality assurance.
Nuclear quality assurance certification for commercial nuclear component manufacturing.
Military quality program requirements certification ensuring manufacturing process compliance.
Share your material specifications, dimensional requirements, and industry application — our metallurgical team will respond with a detailed assessment and competitive quote tailored to your project.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com