Closed Die Forgings
Precision closed die aluminum alloy forgings that minimize raw material waste and reduce machining costs, delivering lower unit costs without compromising structural integrity or dimensional accuracy.
MTS Forge delivers precision aluminum alloy forgings engineered for the most demanding applications in aerospace, defense, power generation, and beyond. With decades of metallurgical expertise and state-of-the-art in-house capabilities, we produce high-strength, lightweight aluminum components that meet the tightest tolerances — reducing your material costs and machining time from day one.
From closed die and upset forgings to custom shapes and contour profiles, we deliver aluminum components engineered to exact specification.
Precision closed die aluminum alloy forgings that minimize raw material waste and reduce machining costs, delivering lower unit costs without compromising structural integrity or dimensional accuracy.
Aluminum upset forgings, rings, and cylinders produced in nearly all available grades, with forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.
Contour forging services using a diverse range of aluminum alloys, delivering complex near-net shapes with superior grain flow and mechanical properties for demanding structural applications.
Custom aluminum alloy forgings tailored to your exact specifications, from small precision components to large industrial structures, combining advanced technology with proven American craftsmanship.
In-house normalizing and heat treatment services performed at our Coatesville, PA facility, refining grain structure and optimizing tensile strength, toughness, and machinability of aluminum forgings.
In-house rough machining applied immediately after forging, removing flash and dimensional excess to deliver near-net-shape aluminum components that reduce lead times and eliminate the need for a separate machining vendor.
Aluminum alloy forgings offer an exceptional strength-to-weight ratio that makes them indispensable in aerospace structures, defense hardware, and power generation equipment. At MTS Forge's Coatesville, PA facility, we leverage a large in-house tooling inventory and adjustable-tonnage press capabilities to forge aluminum shapes that dramatically reduce material consumption versus bar machining. The result: tighter tolerances, superior grain flow, improved fatigue resistance, and measurably lower unit costs — all backed by our comprehensive Quality Assurance Program with complete traceability.
See how MTS Forge has delivered precision aluminum alloy forgings that meet the exacting standards of aerospace, defense, and power generation customers.
For nearly four decades, MTS Forge has built its reputation on metallurgical expertise, in-house capability, and an unwavering commitment to quality.
Founded by metallurgists, our team brings deep material science knowledge to every aluminum alloy forging we produce.
Our extensive tooling inventory lets us forge net-near shapes in aluminum, reducing costs for customers across Pennsylvania, Iowa, Kentucky, and Texas.
Certified to Mil I 45208, NCA 3800, and Mil Q9858, we provide complete traceability and rigorous QA on every forged aluminum component.
Every aluminum forging is proudly manufactured at our Coatesville, PA facility, supporting domestic supply chains for defense and aerospace procurement teams.
Decades of metallurgical expertise driving every aluminum forging we produce.
Co-Founder
Stephen Carr co-founded Manufacturing & Technical Services, Inc. — MTS Forge — in 1986 alongside Edward Waddell, establishing the company at its Coatesville, Pennsylvania facility. With a formal metallurgical background and decades of hands-on forging experience, Stephen has been instrumental in shaping MTS Forge's technical capabilities and quality philosophy. His deep understanding of aluminum and alloy forging processes has guided the company's investments in state-of-the-art press equipment, in-house tooling development, and comprehensive quality assurance systems. Under his leadership, MTS Forge has grown into a recognized leader serving aerospace, defense, power generation, and commercial nuclear customers who demand the highest standards of dimensional precision and material integrity in every forged component.
Co-Founder
Edward Waddell co-founded MTS Forge in 1986, bringing a strong metallurgical background and extensive knowledge of forging practices to the partnership. Together with Stephen Carr, Edward built the company on core principles of quality and service that continue to define MTS Forge's culture today. His expertise in aluminum alloys and high-performance forging materials has been central to the company's ability to serve demanding industries such as aerospace, defense, commercial nuclear, and power generation. Edward's commitment to continuous improvement has driven MTS Forge's adoption of cutting-edge technology and the development of an expert team capable of producing forgings of the highest caliber for manufacturers and procurement teams across the United States.
MTS Forge works with a broad range of aluminum alloys commonly specified in aerospace, defense, and industrial applications. Our metallurgical team can advise on alloy selection based on your mechanical property requirements, operating environment, and downstream processing needs. We also maintain capability in high-performance specialty alloys beyond standard aluminum grades to support complex procurement requirements.
Our metallurgical experts are ready to discuss your project requirements and provide technical guidance.
MTS Forge delivers precision aluminum alloy forgings to manufacturers and procurement teams across key industrial regions of the United States.
Coatesville, PA
Headquarters
4 Key States
Primary Markets
9+ Industries
Industries Served
Contact our team to confirm we can support your facility's aluminum forging requirements.
Military inspection system standard ensuring rigorous quality control.
Nuclear quality assurance requirements for commercial nuclear components.
Military quality program standard governing production process integrity.
Share your part specifications, drawings, or material requirements and our metallurgical team will respond with a detailed quotation and technical assessment.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com