When aerospace performance demands zero compromise, MTS Forge delivers precision-forged nickel alloy components engineered to withstand extreme heat, pressure, and stress. From INCONEL-grade materials to Monel K-500, our metallurgical expertise and 40-year track record make us the trusted partner for aerospace manufacturers who cannot afford failure at altitude.
Comprehensive forging and finishing capabilities for aerospace-grade nickel alloy components, built to exacting standards.
Precision closed die forgings in Monel K-500 and other high-performance nickel alloys. Reduces raw material waste and machining costs while delivering consistent, near-net-shape aerospace components with superior mechanical properties.
Production of upset forgings, rings, and cylinders in nearly all nickel alloy grades. Maximum forging diameter of 26 inches and up to 1,500 lbs per piece, suited for structural aerospace applications.
Custom-forged nickel alloy products tailored to exact aerospace specifications. Combining cutting-edge technology and time-honored craftsmanship, every part meets the highest standards of durability and performance.
In-house normalizing heat treatment for forged nickel alloy components. Breaks up irregular grain structures to produce refined, uniform microstructure with consistent tensile strength, toughness, and ductility for demanding aerospace environments.
Contour forging services in a wide range of high-performance alloy materials. MTS Forge's in-house tooling design capability enables production of complex aerospace shapes cost-effectively and to precise dimensional requirements.
In-house rough machining applied directly after forging to bring nickel alloy components to near-net shape. Reduces lead times, minimizes handling risk, and eliminates the need for a separate machining vendor in your supply chain.
Aerospace components operate in some of the most punishing environments on earth — extreme heat, cyclic stress, and unforgiving pressure differentials. MTS Forge's nickel alloy forgings are produced with metallurgical precision at our Coatesville, PA facility, meeting the rigorous quality standards required by aerospace and defense procurement teams. With a large in-house tooling inventory, we deliver near-net-shape parts that reduce machining costs and accelerate your production timeline without sacrificing dimensional accuracy or material integrity.
See how aerospace and defense manufacturers rely on MTS Forge for mission-critical nickel alloy components.
Four decades of metallurgical excellence and aerospace-focused forging set us apart from the competition.
Founded by metallurgists, our team's deep alloy knowledge ensures optimal grain structure and mechanical properties in every aerospace forging.
Our Quality Assurance Program — covering Mil I 45208, NCA 3800, and Mil Q9858 — provides complete traceability required by aerospace and defense procurement standards.
From tooling design and forging through heat treatment and rough machining, our Coatesville, PA facility handles the full production sequence under one roof.
All forged nickel alloy components are manufactured domestically, supporting defense and aerospace supply chains that require traceable, U.S.-origin material certification.
Metallurgists and forging specialists leading aerospace component manufacturing since 1986.
Co-Founder
Stephen Carr co-founded Manufacturing & Technical Services, Inc. in 1986 alongside Edward Waddell with a shared vision of delivering superior forging solutions to America's most demanding industries. Bringing a strong metallurgical background to every project, Stephen has spent nearly four decades developing MTS Forge's expertise in high-performance alloys including nickel-based superalloys critical to aerospace applications. His deep knowledge of forging practices — from die design and tonnage control to heat treatment and microstructural integrity — has been central to building MTS Forge's reputation as a trusted supplier to aerospace, defense, and commercial nuclear customers. Stephen's commitment to quality and customer service remains the cornerstone of MTS Forge's operating philosophy today.
Co-Founder
Edward Waddell co-founded MTS Forge in 1986 with a metallurgical background that has defined the company's technical standards for 40 years. Edward's expertise in forging practices spans the full range of materials MTS Forge works with — from carbon and alloy steels to corrosion-resistant stainless grades and demanding nickel alloys such as Monel K-500 used in aerospace environments. His leadership in developing in-house tooling capabilities, investing in cutting-edge forging technology, and building a team of highly trained forging associates has positioned MTS Forge as a recognized industry leader. Edward's focus on precision, traceability, and customer satisfaction continues to guide the company's growth across aerospace, defense, and power generation sectors.
The most commonly used nickel alloys in aircraft include INCONEL 718, INCONEL 625, Waspaloy, and Monel K-500. These alloys are selected for their exceptional resistance to heat, oxidation, and mechanical fatigue. INCONEL 718 is particularly prevalent in turbine discs and engine components, while Monel K-500 is favored for fasteners and structural parts requiring corrosion resistance combined with high strength.
Speak directly with our metallurgical team for technical guidance and application-specific recommendations.
Military inspection system standard ensuring rigorous quality control.
Nuclear quality assurance standard for safety-related components.
Military quality program standard ensuring defense-grade manufacturing reliability.
Submit your specifications and our metallurgical team will respond with a detailed assessment and competitive quote for your nickel alloy aerospace forging requirements.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com