When aerospace performance demands zero compromise, MTS Forge delivers precision-forged nickel alloy components engineered to withstand extreme heat, pressure, and stress. From INCONEL-grade materials to Monel K-500, our metallurgical expertise and 40-year track record make us the trusted partner for aerospace manufacturers who cannot afford failure at altitude.
Comprehensive forging and finishing capabilities for aerospace-grade nickel alloy components, built to exacting standards.
Precision closed die forgings in Monel K-500 and other high-performance nickel alloys. Reduces raw material waste and machining costs while delivering consistent, near-net-shape aerospace components with superior mechanical properties.
Production of upset forgings, rings, and cylinders in nearly all nickel alloy grades. Maximum forging diameter of 26 inches and up to 1,500 lbs per piece, suited for structural aerospace applications.
Custom-forged nickel alloy products tailored to exact aerospace specifications. Combining cutting-edge technology and time-honored craftsmanship, every part meets the highest standards of durability and performance.
In-house normalizing heat treatment for forged nickel alloy components. Breaks up irregular grain structures to produce refined, uniform microstructure with consistent tensile strength, toughness, and ductility for demanding aerospace environments.
Contour forging services in a wide range of high-performance alloy materials. MTS Forge's in-house tooling design capability enables production of complex aerospace shapes cost-effectively and to precise dimensional requirements.
In-house rough machining applied directly after forging to bring nickel alloy components to near-net shape. Reduces lead times, minimizes handling risk, and eliminates the need for a separate machining vendor in your supply chain.
Aerospace components operate in some of the most punishing environments on earth — extreme heat, cyclic stress, and unforgiving pressure differentials. MTS Forge's nickel alloy forgings are produced with metallurgical precision at our Coatesville, PA facility, meeting the rigorous quality standards required by aerospace and defense procurement teams. With a large in-house tooling inventory, we deliver near-net-shape parts that reduce machining costs and accelerate your production timeline without sacrificing dimensional accuracy or material integrity.
Four decades of metallurgical excellence and aerospace-focused forging set us apart from the competition.
Founded by metallurgists, our team's deep alloy knowledge ensures optimal grain structure and mechanical properties in every aerospace forging.
Our Quality Assurance Program — covering Mil I 45208, NCA 3800, and Mil Q9858 — provides complete traceability required by aerospace and defense procurement standards.
From tooling design and forging through heat treatment and rough machining, our Coatesville, PA facility handles the full production sequence under one roof.
All forged nickel alloy components are manufactured domestically, supporting defense and aerospace supply chains that require traceable, U.S.-origin material certification.
Metallurgists and forging specialists leading aerospace component manufacturing since 1986.
Co-Founder
Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, driven by a shared vision to deliver high-quality forged solutions to America's most demanding industries. With a strong metallurgical background and extensive hands-on knowledge of forging practices, Stephen has been instrumental in shaping MTS Forge's technical capabilities and quality culture. Under his leadership, the company developed robust Quality Assurance Programs compliant with Mil I 45208 and NCA 3800, enabling MTS Forge to serve commercial nuclear, defense, aerospace, and power generation clients. His commitment to precision, traceability, and craftsmanship continues to define the standard for every carbon steel forged flange that leaves the Coatesville, PA facility.
Co-Founder
Edward Waddell co-founded MTS Forge in 1986, bringing a strong metallurgical background and a wealth of forging knowledge that has guided the company's growth over nearly four decades. Edward played a foundational role in establishing the principles of quality and service that remain central to MTS Forge's identity today. His technical expertise spans a wide range of forging processes and materials, enabling MTS Forge to serve industries from commercial nuclear and defense to power generation and chemical processing. Edward's vision helped build a facility in Coatesville, PA capable of delivering carbon steel forged flanges, special forgings, and custom components with the precision and traceability that critical industry sectors demand.
The most commonly used nickel alloys in aircraft include INCONEL 718, INCONEL 625, Waspaloy, and Monel K-500. These alloys are selected for their exceptional resistance to heat, oxidation, and mechanical fatigue. INCONEL 718 is particularly prevalent in turbine discs and engine components, while Monel K-500 is favored for fasteners and structural parts requiring corrosion resistance combined with high strength.
Speak directly with our metallurgical team for technical guidance and application-specific recommendations.
Military inspection system standard ensuring rigorous quality control.
Nuclear quality assurance standard for safety-related components.
Military quality program standard ensuring defense-grade manufacturing reliability.
Submit your specifications and our metallurgical team will respond with a detailed assessment and competitive quote for your nickel alloy aerospace forging requirements.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.