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Incoloy 800 Flanges by MTS Forge

Incoloy 800 flanges demand precision forging and rigorous quality assurance—especially in high-temperature, corrosion-intensive environments common in power generation, chemical processing, and nuclear applications. MTS Forge brings 40 years of metallurgical expertise, complete traceability, and in-house capabilities to deliver Incoloy 800 flanges built to the most demanding specifications. Explore what sets our forgings apart.

Incoloy 800 forged flanges manufactured at MTS Forge facility

Our Incoloy 800 Flange Services

From forging to finishing, we deliver Incoloy 800 flanges with complete traceability for the most demanding industrial applications.

Flanges

Manufacturing of Incoloy 800 flanges up to 14 inches in size, produced under a stringent Quality Assurance Program with full traceability—particularly suited for commercial nuclear, power generation, and chemical processing sectors.

Upset Forgings & Rings

Production of upset forgings, rings, and cylinders in Incoloy 800 and nearly all available grades, with a maximum forging diameter of 26 inches and weight capacity up to 1,500 pounds per piece.

Heat Treatment

In-house normalizing heat treatment for Incoloy 800 forged flanges, refining grain structure to deliver consistent mechanical properties, improved tensile strength, and enhanced toughness across every component.

Rough Machining

In-house rough machining applied directly after forging to bring Incoloy 800 flanges to near-net shape, reducing lead times and eliminating the need for a separate machining vendor.

Special Forgings

Special Incoloy 800 forgings crafted to Section III and other stringent standards, backed by a comprehensive Quality Assurance Program including Mil I 45208, NCA 3800, and Mil Q9858 certifications.

Custom Forgings

Custom-forged Incoloy 800 components tailored to exact client specifications—from small precision parts to large structural elements—combining advanced technology with decades of time-honored forging craftsmanship.

MTS Forge technician inspecting a forged Incoloy 800 flange at a manufacturing facility

Our Incoloy 800 Flange Manufacturing Process

Material Review & Specification Confirmation

We begin by reviewing your Incoloy 800 flange requirements against applicable standards—ASME, ASTM, or custom specs. Our metallurgical team, drawing on decades of experience in Pennsylvania's manufacturing sector, confirms alloy grade, dimensional tolerances, and traceability requirements before any material is committed.

Tooling Design & Die Preparation

Hot Forging of Incoloy 800 Flanges

Heat Treatment & Microstructure Refinement

Rough Machining, Inspection & Traceability Documentation

The MTS Forge Difference

Why Choose MTS Forge?

Four decades of metallurgical expertise and an unwavering commitment to quality make MTS Forge the trusted partner for Incoloy 800 flanges.

Metallurgical Expertise

Founded by metallurgists Stephen Carr and Edward Waddell, our team brings deep alloy knowledge to every Incoloy 800 flange we produce.

Certified Quality

Our Quality Assurance Program—covering Mil I 45208, NCA 3800, and Mil Q9858—ensures complete traceability and compliance for nuclear and defense procurement requirements.

In-House Capability

From forging and heat treatment to rough machining at our Coatesville, PA facility, we handle every production step in-house, reducing your lead time and supply chain risk.

40 Years of Proven Performance

Since 1986, MTS Forge has served aerospace, defense, power generation, and commercial nuclear customers across Pennsylvania, Iowa, Kentucky, and Texas with consistent, high-caliber results.

Meet the MTS Forge Team

Experienced metallurgists and forging specialists dedicated to precision and quality.

Stephen Carr, Co-Founder of MTS Forge

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, driven by a shared vision to deliver high-quality forged solutions to America's most demanding industries. With a strong metallurgical background and extensive hands-on knowledge of forging practices, Stephen has been instrumental in shaping MTS Forge's technical capabilities and quality culture. Under his leadership, the company developed robust Quality Assurance Programs compliant with Mil I 45208 and NCA 3800, enabling MTS Forge to serve commercial nuclear, defense, aerospace, and power generation clients. His commitment to precision, traceability, and craftsmanship continues to define the standard for every carbon steel forged flange that leaves the Coatesville, PA facility.

Edward Waddell, Co-Founder of MTS Forge

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986, bringing a strong metallurgical background and a wealth of forging knowledge that has guided the company's growth over nearly four decades. Edward played a foundational role in establishing the principles of quality and service that remain central to MTS Forge's identity today. His technical expertise spans a wide range of forging processes and materials, enabling MTS Forge to serve industries from commercial nuclear and defense to power generation and chemical processing. Edward's vision helped build a facility in Coatesville, PA capable of delivering carbon steel forged flanges, special forgings, and custom components with the precision and traceability that critical industry sectors demand.

Frequently Asked Questions

What is Incoloy 800 and why is it used for flanges?

Incoloy 800 is a nickel-iron-chromium alloy engineered for high-temperature strength and resistance to oxidation and carburization. It is widely specified for flanges in power generation, chemical processing, and nuclear applications because it maintains structural integrity at elevated temperatures where carbon steel and standard stainless steels would degrade or corrode prematurely.

What sizes of Incoloy 800 flanges does MTS Forge manufacture?

What quality certifications does MTS Forge hold for flange production?

Does MTS Forge offer heat treatment for Incoloy 800 flanges?

What industries does MTS Forge serve with Incoloy 800 flanges?

Can MTS Forge produce custom Incoloy 800 flanges to my specifications?

Does MTS Forge offer rough machining on forged Incoloy 800 flanges?

Where is MTS Forge located and what areas do you serve?

Have More Questions About Incoloy 800 Flanges?

Speak directly with our metallurgical team for technical guidance and project-specific answers.

Certified & Trusted

Awards and Recognition

Mil I 45208 certification badge for MTS Forge

Mil I 45208

Military inspection system standard for quality assurance

NCA 3800 nuclear quality assurance certification badge

NCA 3800

Nuclear quality assurance requirements for forging suppliers

Mil Q9858 quality program certification badge for MTS Forge

Mil Q9858

Military quality program requirements for manufacturing excellence

Request a Quote for Incoloy 800 Flanges

Submit your specifications and our metallurgical team will review your requirements and respond with a detailed quote. We handle projects of all sizes with full traceability and certified quality assurance.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.