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Incoloy 800 Flanges by MTS Forge

Incoloy 800 flanges demand precision forging and rigorous quality assurance—especially in high-temperature, corrosion-intensive environments common in power generation, chemical processing, and nuclear applications. MTS Forge brings 40 years of metallurgical expertise, complete traceability, and in-house capabilities to deliver Incoloy 800 flanges built to the most demanding specifications. Explore what sets our forgings apart.

Incoloy 800 forged flanges manufactured at MTS Forge facility

Our Incoloy 800 Flange Services

From forging to finishing, we deliver Incoloy 800 flanges with complete traceability for the most demanding industrial applications.

Flanges

Manufacturing of Incoloy 800 flanges up to 14 inches in size, produced under a stringent Quality Assurance Program with full traceability—particularly suited for commercial nuclear, power generation, and chemical processing sectors.

Upset Forgings & Rings

Production of upset forgings, rings, and cylinders in Incoloy 800 and nearly all available grades, with a maximum forging diameter of 26 inches and weight capacity up to 1,500 pounds per piece.

Heat Treatment

In-house normalizing heat treatment for Incoloy 800 forged flanges, refining grain structure to deliver consistent mechanical properties, improved tensile strength, and enhanced toughness across every component.

Rough Machining

In-house rough machining applied directly after forging to bring Incoloy 800 flanges to near-net shape, reducing lead times and eliminating the need for a separate machining vendor.

Special Forgings

Special Incoloy 800 forgings crafted to Section III and other stringent standards, backed by a comprehensive Quality Assurance Program including Mil I 45208, NCA 3800, and Mil Q9858 certifications.

Custom Forgings

Custom-forged Incoloy 800 components tailored to exact client specifications—from small precision parts to large structural elements—combining advanced technology with decades of time-honored forging craftsmanship.

MTS Forge technician inspecting a forged Incoloy 800 flange at a manufacturing facility

Our Incoloy 800 Flange Manufacturing Process

Material Review & Specification Confirmation

We begin by reviewing your Incoloy 800 flange requirements against applicable standards—ASME, ASTM, or custom specs. Our metallurgical team, drawing on decades of experience in Pennsylvania's manufacturing sector, confirms alloy grade, dimensional tolerances, and traceability requirements before any material is committed.

Tooling Design & Die Preparation

Hot Forging of Incoloy 800 Flanges

Heat Treatment & Microstructure Refinement

Rough Machining, Inspection & Traceability Documentation

Trusted By Industry Leaders

Success Stories

See how MTS Forge delivers precision Incoloy 800 flanges that meet the strictest quality and traceability standards.

"MTS Forge's Flanges service exceeded our nuclear sector requirements. Their Quality Assurance Program ensures complete traceability, meeting our most demanding specifications with precision and reliability."

David Chen

"We needed custom incoloy 800 flange solutions fast. MTS Forge delivered within our tight timeline without compromising on quality. Their expertise in material selection was invaluable for our aerospace applications."

Jennifer Martinez

"As a buyer for defense contractors, finding reliable incoloy 800 flange manufacturers is critical. MTS Forge's mil-spec certifications and 40 years of metallurgical expertise give us confidence in every order."

Robert Thompson

"Their Rough Machining service delivers flanges near net-shape, eliminating our need for secondary machining. Cost savings combined with faster turnaround made MTS Forge our preferred partner."

Michael O'Brien

"MTS Forge's Heat Treatment service ensures our forged components achieve uniform microstructure and superior mechanical properties. Combined with competitive pricing, they deliver exceptional value."

Sarah Williams

"Working with MTS Forge's team on custom forgings was seamless. Their in-house tooling design capability reduced our lead times significantly while maintaining the exact specifications we required."

James Patterson

"MTS Forge's Closed Die Forgings process cuts our material waste and machining costs dramatically. Their metallurgical expertise ensures every piece meets aerospace-grade standards consistently."

Lisa Anderson

"Forty years of experience shows in their craftsmanship. MTS Forge's commitment to Made in America quality and innovation makes them industry leaders for complex forged component solutions."

William Grant

"MTS Forge's Flanges service exceeded our nuclear sector requirements. Their Quality Assurance Program ensures complete traceability, meeting our most demanding specifications with precision and reliability."

David Chen

"We needed custom incoloy 800 flange solutions fast. MTS Forge delivered within our tight timeline without compromising on quality. Their expertise in material selection was invaluable for our aerospace applications."

Jennifer Martinez

"As a buyer for defense contractors, finding reliable incoloy 800 flange manufacturers is critical. MTS Forge's mil-spec certifications and 40 years of metallurgical expertise give us confidence in every order."

Robert Thompson

"Their Rough Machining service delivers flanges near net-shape, eliminating our need for secondary machining. Cost savings combined with faster turnaround made MTS Forge our preferred partner."

Michael O'Brien

"MTS Forge's Heat Treatment service ensures our forged components achieve uniform microstructure and superior mechanical properties. Combined with competitive pricing, they deliver exceptional value."

Sarah Williams

"Working with MTS Forge's team on custom forgings was seamless. Their in-house tooling design capability reduced our lead times significantly while maintaining the exact specifications we required."

James Patterson

"MTS Forge's Closed Die Forgings process cuts our material waste and machining costs dramatically. Their metallurgical expertise ensures every piece meets aerospace-grade standards consistently."

Lisa Anderson

"Forty years of experience shows in their craftsmanship. MTS Forge's commitment to Made in America quality and innovation makes them industry leaders for complex forged component solutions."

William Grant

"MTS Forge's Flanges service exceeded our nuclear sector requirements. Their Quality Assurance Program ensures complete traceability, meeting our most demanding specifications with precision and reliability."

David Chen

"We needed custom incoloy 800 flange solutions fast. MTS Forge delivered within our tight timeline without compromising on quality. Their expertise in material selection was invaluable for our aerospace applications."

Jennifer Martinez

"As a buyer for defense contractors, finding reliable incoloy 800 flange manufacturers is critical. MTS Forge's mil-spec certifications and 40 years of metallurgical expertise give us confidence in every order."

Robert Thompson

"Their Rough Machining service delivers flanges near net-shape, eliminating our need for secondary machining. Cost savings combined with faster turnaround made MTS Forge our preferred partner."

Michael O'Brien

"MTS Forge's Heat Treatment service ensures our forged components achieve uniform microstructure and superior mechanical properties. Combined with competitive pricing, they deliver exceptional value."

Sarah Williams

"Working with MTS Forge's team on custom forgings was seamless. Their in-house tooling design capability reduced our lead times significantly while maintaining the exact specifications we required."

James Patterson

"MTS Forge's Closed Die Forgings process cuts our material waste and machining costs dramatically. Their metallurgical expertise ensures every piece meets aerospace-grade standards consistently."

Lisa Anderson

"Forty years of experience shows in their craftsmanship. MTS Forge's commitment to Made in America quality and innovation makes them industry leaders for complex forged component solutions."

William Grant
The MTS Forge Difference

Why Choose MTS Forge?

Four decades of metallurgical expertise and an unwavering commitment to quality make MTS Forge the trusted partner for Incoloy 800 flanges.

Metallurgical Expertise

Founded by metallurgists Stephen Carr and Edward Waddell, our team brings deep alloy knowledge to every Incoloy 800 flange we produce.

Certified Quality

Our Quality Assurance Program—covering Mil I 45208, NCA 3800, and Mil Q9858—ensures complete traceability and compliance for nuclear and defense procurement requirements.

In-House Capability

From forging and heat treatment to rough machining at our Coatesville, PA facility, we handle every production step in-house, reducing your lead time and supply chain risk.

40 Years of Proven Performance

Since 1986, MTS Forge has served aerospace, defense, power generation, and commercial nuclear customers across Pennsylvania, Iowa, Kentucky, and Texas with consistent, high-caliber results.

Meet the MTS Forge Team

Experienced metallurgists and forging specialists dedicated to precision and quality.

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, growing the Coatesville, Pennsylvania operation from the ground up on twin principles of quality and service. With a strong metallurgical background and extensive knowledge of forging practices, Stephen has guided MTS Forge's technical direction for nearly four decades. His expertise spans alloy selection, die design, process optimization, and quality assurance—capabilities that are central to MTS Forge's ability to serve exacting industries such as commercial nuclear, aerospace, and defense. Under his leadership, MTS Forge has become recognized as a leader in the forging industry, serving manufacturers and procurement teams across Pennsylvania, Iowa, Kentucky, and Texas with consistently high-caliber forged components.

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986, bringing a metallurgical background and deep knowledge of forging practices that have shaped the company's technical identity since day one. Based at MTS Forge's Coatesville, PA facility, Edward has been instrumental in building the company's in-house capabilities—from tooling design and die development to heat treatment and quality assurance programs including Mil I 45208, NCA 3800, and Mil Q9858. His commitment to craftsmanship and innovation has enabled MTS Forge to expand its product range across high-performance alloys like Incoloy 800, serving critical industries including power generation, commercial nuclear, and defense for customers throughout Pennsylvania and across the United States.

Frequently Asked Questions

What is Incoloy 800 and why is it used for flanges?

Incoloy 800 is a nickel-iron-chromium alloy engineered for high-temperature strength and resistance to oxidation and carburization. It is widely specified for flanges in power generation, chemical processing, and nuclear applications because it maintains structural integrity at elevated temperatures where carbon steel and standard stainless steels would degrade or corrode prematurely.

What sizes of Incoloy 800 flanges does MTS Forge manufacture?

What quality certifications does MTS Forge hold for flange production?

Does MTS Forge offer heat treatment for Incoloy 800 flanges?

What industries does MTS Forge serve with Incoloy 800 flanges?

Can MTS Forge produce custom Incoloy 800 flanges to my specifications?

Does MTS Forge offer rough machining on forged Incoloy 800 flanges?

Where is MTS Forge located and what areas do you serve?

Have More Questions About Incoloy 800 Flanges?

Speak directly with our metallurgical team for technical guidance and project-specific answers.

Certified & Trusted

Awards and Recognition

Mil I 45208 certification badge for MTS Forge

Mil I 45208

Military inspection system standard for quality assurance

NCA 3800 nuclear quality assurance certification badge

NCA 3800

Nuclear quality assurance requirements for forging suppliers

Mil Q9858 quality program certification badge for MTS Forge

Mil Q9858

Military quality program requirements for manufacturing excellence

Request a Quote for Incoloy 800 Flanges

Submit your specifications and our metallurgical team will review your requirements and respond with a detailed quote. We handle projects of all sizes with full traceability and certified quality assurance.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com