Google Icon

Hot Forming Services & Suppliers

MTS Forge delivers precision hot forming services backed by nearly four decades of metallurgical expertise. From closed die forgings and contour forming to specialized flanges and custom shapes, we serve aerospace, defense, power generation, and industrial sectors with Made-in-America quality, complete traceability, and in-house tooling capabilities that reduce your total production costs.

Hot forming process at MTS Forge facility showing forged metal components under press

Our Hot Forming Services

Explore our full range of precision hot forming and forging solutions engineered for the most demanding industrial applications.

Closed Die Forgings

High-precision closed die forgings in materials including Monel K-500, reducing raw material waste and machining costs to deliver lower unit costs for aerospace, defense, and industrial customers.

Upset Forgings, Rings & Cylinders

Production of upset forgings, rings, and cylinders in nearly all market grades, with forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.

Contour Forging

Contour forging services utilizing a broad range of materials including Ferralium 255 duplex stainless steel, demonstrating MTS Forge's capability to work with specialty alloys beyond standard offerings.

Hot & Cold Plate Forming

Expert hot and cold plate forming services leveraging in-house tooling design and development capabilities to produce a diverse range of shapes cost-effectively and with fast turnaround.

Flanges & Manways

Precision-manufactured flanges up to 14 inches and specialized manway components, with full Quality Assurance traceability required by the commercial nuclear and power generation sectors.

Custom Forgings

Fully customized forged products tailored to exact specifications for components of any size or complexity, crafted with cutting-edge technology and time-honored American craftsmanship.

Made in America

Precision Hot Forming Built for Critical Industry Demands

At MTS Forge's Coatesville, PA facility, we combine nearly 40 years of metallurgical expertise with state-of-the-art forging presses and a large proprietary tooling inventory to deliver hot formed components of exceptional strength and dimensional accuracy. Our in-house shape-making approach reduces reliance on costly bar stock machining, lowering your per-unit costs without compromising the mechanical integrity demanded by aerospace, defense, commercial nuclear, and power generation applications.

MTS Forge hot forming production floor with precision forged components
The MTS Forge Difference

Why Choose MTS Forge?

From our metallurgical roots to our in-house capabilities, here's what sets MTS Forge apart as your trusted hot forming partner.

Metallurgical Expertise

Founded by metallurgists, our deep materials science knowledge ensures optimal forging outcomes for every alloy and application.

In-House Tooling

Our large proprietary tooling inventory and in-house design capability enable cost-effective shapes without expensive bar-stock machining.

Quality Assurance

Certified to Mil I 45208, NCA 3800, and Mil Q9858, we deliver full traceability required by nuclear, aerospace, and defense procurement standards.

Nearly 40 Years Serving U.S. Industry

Operating from Coatesville, PA since 1986, we've built a track record serving manufacturers across Pennsylvania, Iowa, Kentucky, and Texas.

Meet the MTS Forge Team

Experienced metallurgists and forging specialists dedicated to your success.

Stephen Carr, Co-Founder of MTS Forge

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, driven by a shared vision to deliver high-quality forged solutions to America's most demanding industries. With a strong metallurgical background and extensive hands-on knowledge of forging practices, Stephen has been instrumental in shaping MTS Forge's technical capabilities and quality culture. Under his leadership, the company developed robust Quality Assurance Programs compliant with Mil I 45208 and NCA 3800, enabling MTS Forge to serve commercial nuclear, defense, aerospace, and power generation clients. His commitment to precision, traceability, and craftsmanship continues to define the standard for every carbon steel forged flange that leaves the Coatesville, PA facility.

Edward Waddell, Co-Founder of MTS Forge

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986, bringing a strong metallurgical background and a wealth of forging knowledge that has guided the company's growth over nearly four decades. Edward played a foundational role in establishing the principles of quality and service that remain central to MTS Forge's identity today. His technical expertise spans a wide range of forging processes and materials, enabling MTS Forge to serve industries from commercial nuclear and defense to power generation and chemical processing. Edward's vision helped build a facility in Coatesville, PA capable of delivering carbon steel forged flanges, special forgings, and custom components with the precision and traceability that critical industry sectors demand.

Frequently Asked Questions

What materials does MTS Forge work with for hot forming?

MTS Forge works with a broad range of materials including alloy steels, stainless steels, high-performance nickel alloys such as Monel K-500, duplex stainless steels like Ferralium 255, and 316-L stainless steel for Section III nuclear applications. Our metallurgical expertise allows us to select and process the right material for each application's mechanical and environmental demands.

What industries does MTS Forge serve with its hot forming services?

What are the size and weight capabilities for forgings at MTS Forge?

Does MTS Forge offer heat treatment services for forged components?

What quality certifications does MTS Forge hold?

Can MTS Forge produce custom forgings to my exact specifications?

Does MTS Forge offer rough machining after forging?

Where is MTS Forge located and which regions do they primarily serve?

Still Have Questions About Our Forging Services?

Speak directly with our metallurgical experts for a detailed consultation on your project.

Certified & Compliant

Awards and Recognition

Mil I 45208 certification badge

Mil I 45208

Military inspection system certification ensuring rigorous quality control.

NCA 3800 nuclear quality assurance certification badge

NCA 3800

Nuclear quality assurance certification for commercial nuclear applications.

Mil Q9858 military quality program certification badge

Mil Q9858

Military quality program certification covering manufacturing process integrity.

Get a Quote for Your Hot Forming Project

Share your component specifications or project requirements and our forging experts will respond promptly with a detailed consultation and competitive quote.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.