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Hot Forming Services & Suppliers

MTS Forge delivers precision hot forming services backed by nearly four decades of metallurgical expertise. From closed die forgings and contour forming to specialized flanges and custom shapes, we serve aerospace, defense, power generation, and industrial sectors with Made-in-America quality, complete traceability, and in-house tooling capabilities that reduce your total production costs.

Hot forming process at MTS Forge facility showing forged metal components under press

Our Hot Forming Services

Explore our full range of precision hot forming and forging solutions engineered for the most demanding industrial applications.

Closed Die Forgings

High-precision closed die forgings in materials including Monel K-500, reducing raw material waste and machining costs to deliver lower unit costs for aerospace, defense, and industrial customers.

Upset Forgings, Rings & Cylinders

Production of upset forgings, rings, and cylinders in nearly all market grades, with forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.

Contour Forging

Contour forging services utilizing a broad range of materials including Ferralium 255 duplex stainless steel, demonstrating MTS Forge's capability to work with specialty alloys beyond standard offerings.

Hot & Cold Plate Forming

Expert hot and cold plate forming services leveraging in-house tooling design and development capabilities to produce a diverse range of shapes cost-effectively and with fast turnaround.

Flanges & Manways

Precision-manufactured flanges up to 14 inches and specialized manway components, with full Quality Assurance traceability required by the commercial nuclear and power generation sectors.

Custom Forgings

Fully customized forged products tailored to exact specifications for components of any size or complexity, crafted with cutting-edge technology and time-honored American craftsmanship.

Made in America

Precision Hot Forming Built for Critical Industry Demands

At MTS Forge's Coatesville, PA facility, we combine nearly 40 years of metallurgical expertise with state-of-the-art forging presses and a large proprietary tooling inventory to deliver hot formed components of exceptional strength and dimensional accuracy. Our in-house shape-making approach reduces reliance on costly bar stock machining, lowering your per-unit costs without compromising the mechanical integrity demanded by aerospace, defense, commercial nuclear, and power generation applications.

MTS Forge hot forming production floor with precision forged components
Trusted Since 1986

Success Stories

Discover how MTS Forge has delivered critical forging solutions to manufacturers and procurement teams across demanding industries.

"MTS Forge's closed die forgings are exceptional. We've been using their services for years and the precision, consistency, and cost savings are unmatched. They truly understand quality and service."

James Richardson

"We needed upset forgings with tight dimensional control for our power generation components. MTS Forge delivered parts up to 26 inches diameter, perfectly machined and ready to install. Outstanding problem-solving."

Patricia Chen

"As a procurement specialist, finding reliable hot forming services suppliers has been challenging. MTS Forge stands out with their expertise, Made in America quality, and commitment to customer satisfaction. Highly recommended."

Michael O'Brien

"We had a critical deadline for commercial nuclear flanges. MTS Forge's rapid turnaround and in-house heat treatment normalizing services saved us weeks. Their responsiveness is incredible."

David Kowalski

"The custom forgings from MTS Forge reduced our material waste by 40% compared to traditional machining. Combined with their competitive pricing and Made in America commitment, the ROI is undeniable."

Sarah Martinez

"We've partnered with MTS Forge for over a decade. Their rough machining capabilities deliver near-net-shape components that accelerate our downstream processing. Excellence and reliability defined."

Robert Sullivan

"Their contour forging capabilities in Ferralium 255 duplex stainless steel met our corrosion resistance requirements perfectly. The metallurgical expertise of their team is evident in every part."

Dr. Ellen Faraday

"We evaluated multiple hot forming services suppliers for our aerospace applications. MTS Forge's Mil I 45208 and Mil Q9858 certifications, combined with their 40-year heritage, made them the obvious choice. Superior quality."

Thomas Hartley

"MTS Forge's closed die forgings are exceptional. We've been using their services for years and the precision, consistency, and cost savings are unmatched. They truly understand quality and service."

James Richardson

"We needed upset forgings with tight dimensional control for our power generation components. MTS Forge delivered parts up to 26 inches diameter, perfectly machined and ready to install. Outstanding problem-solving."

Patricia Chen

"As a procurement specialist, finding reliable hot forming services suppliers has been challenging. MTS Forge stands out with their expertise, Made in America quality, and commitment to customer satisfaction. Highly recommended."

Michael O'Brien

"We had a critical deadline for commercial nuclear flanges. MTS Forge's rapid turnaround and in-house heat treatment normalizing services saved us weeks. Their responsiveness is incredible."

David Kowalski

"The custom forgings from MTS Forge reduced our material waste by 40% compared to traditional machining. Combined with their competitive pricing and Made in America commitment, the ROI is undeniable."

Sarah Martinez

"We've partnered with MTS Forge for over a decade. Their rough machining capabilities deliver near-net-shape components that accelerate our downstream processing. Excellence and reliability defined."

Robert Sullivan

"Their contour forging capabilities in Ferralium 255 duplex stainless steel met our corrosion resistance requirements perfectly. The metallurgical expertise of their team is evident in every part."

Dr. Ellen Faraday

"We evaluated multiple hot forming services suppliers for our aerospace applications. MTS Forge's Mil I 45208 and Mil Q9858 certifications, combined with their 40-year heritage, made them the obvious choice. Superior quality."

Thomas Hartley

"MTS Forge's closed die forgings are exceptional. We've been using their services for years and the precision, consistency, and cost savings are unmatched. They truly understand quality and service."

James Richardson

"We needed upset forgings with tight dimensional control for our power generation components. MTS Forge delivered parts up to 26 inches diameter, perfectly machined and ready to install. Outstanding problem-solving."

Patricia Chen

"As a procurement specialist, finding reliable hot forming services suppliers has been challenging. MTS Forge stands out with their expertise, Made in America quality, and commitment to customer satisfaction. Highly recommended."

Michael O'Brien

"We had a critical deadline for commercial nuclear flanges. MTS Forge's rapid turnaround and in-house heat treatment normalizing services saved us weeks. Their responsiveness is incredible."

David Kowalski

"The custom forgings from MTS Forge reduced our material waste by 40% compared to traditional machining. Combined with their competitive pricing and Made in America commitment, the ROI is undeniable."

Sarah Martinez

"We've partnered with MTS Forge for over a decade. Their rough machining capabilities deliver near-net-shape components that accelerate our downstream processing. Excellence and reliability defined."

Robert Sullivan

"Their contour forging capabilities in Ferralium 255 duplex stainless steel met our corrosion resistance requirements perfectly. The metallurgical expertise of their team is evident in every part."

Dr. Ellen Faraday

"We evaluated multiple hot forming services suppliers for our aerospace applications. MTS Forge's Mil I 45208 and Mil Q9858 certifications, combined with their 40-year heritage, made them the obvious choice. Superior quality."

Thomas Hartley
The MTS Forge Difference

Why Choose MTS Forge?

From our metallurgical roots to our in-house capabilities, here's what sets MTS Forge apart as your trusted hot forming partner.

Metallurgical Expertise

Founded by metallurgists, our deep materials science knowledge ensures optimal forging outcomes for every alloy and application.

In-House Tooling

Our large proprietary tooling inventory and in-house design capability enable cost-effective shapes without expensive bar-stock machining.

Quality Assurance

Certified to Mil I 45208, NCA 3800, and Mil Q9858, we deliver full traceability required by nuclear, aerospace, and defense procurement standards.

Nearly 40 Years Serving U.S. Industry

Operating from Coatesville, PA since 1986, we've built a track record serving manufacturers across Pennsylvania, Iowa, Kentucky, and Texas.

Meet the MTS Forge Team

Experienced metallurgists and forging specialists dedicated to your success.

Stephen Carr

Co-Founder

Stephen Carr is a co-founder of MTS Forge and one of the driving forces behind the company's reputation for metallurgical excellence. With a strong background in materials science and decades of hands-on forging experience, Stephen has guided the company's technical direction since its establishment in 1986. His deep understanding of forging processes—from closed die and upset forgings to contour and custom components—has been instrumental in developing MTS Forge's in-house tooling capabilities and quality assurance programs. Stephen's commitment to Made-in-America craftsmanship and engineering precision continues to shape the company's approach to serving aerospace, defense, and power generation customers with the highest standards of reliability and performance.

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986 alongside Stephen Carr, building the company on twin pillars of quality and service that remain central to its identity today. Edward brings a metallurgical background and extensive practical knowledge of forging practices to every aspect of the business. His expertise spans a broad range of materials—from alloy and stainless steels to high-performance nickel alloys—and has been pivotal in MTS Forge's ability to serve demanding sectors including commercial nuclear, aerospace, and defense. Edward's leadership has helped the company grow from a regional forging supplier into a nationally recognized manufacturer delivering precision-forged components from its Coatesville, PA facility to customers across the United States.

Frequently Asked Questions

What materials does MTS Forge work with for hot forming?

MTS Forge works with a broad range of materials including alloy steels, stainless steels, high-performance nickel alloys such as Monel K-500, duplex stainless steels like Ferralium 255, and 316-L stainless steel for Section III nuclear applications. Our metallurgical expertise allows us to select and process the right material for each application's mechanical and environmental demands.

What industries does MTS Forge serve with its hot forming services?

What are the size and weight capabilities for forgings at MTS Forge?

Does MTS Forge offer heat treatment services for forged components?

What quality certifications does MTS Forge hold?

Can MTS Forge produce custom forgings to my exact specifications?

Does MTS Forge offer rough machining after forging?

Where is MTS Forge located and which regions do they primarily serve?

Still Have Questions About Our Forging Services?

Speak directly with our metallurgical experts for a detailed consultation on your project.

Certified & Compliant

Awards and Recognition

Mil I 45208 certification badge

Mil I 45208

Military inspection system certification ensuring rigorous quality control.

NCA 3800 nuclear quality assurance certification badge

NCA 3800

Nuclear quality assurance certification for commercial nuclear applications.

Mil Q9858 military quality program certification badge

Mil Q9858

Military quality program certification covering manufacturing process integrity.

Get a Quote for Your Hot Forming Project

Share your component specifications or project requirements and our forging experts will respond promptly with a detailed consultation and competitive quote.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com