Closed Die Forgings
Precision aluminum closed die forgings that minimize raw material waste and reduce machining costs, delivering consistently shaped components with lower unit costs for high-volume production programs.
MTS Forge delivers precision aluminum forgings built to the exacting standards of aerospace, defense, and industrial manufacturing. With nearly four decades of metallurgical expertise and in-house tooling capabilities, we produce custom aluminum forged components that reduce material waste, lower unit costs, and meet the most demanding performance specifications your application requires.
Comprehensive aluminum forging solutions tailored to meet the precise requirements of aerospace, defense, and industrial applications.
Precision aluminum closed die forgings that minimize raw material waste and reduce machining costs, delivering consistently shaped components with lower unit costs for high-volume production programs.
Custom aluminum forgings crafted to exact client specifications, from small precision components to large structural parts, combining advanced technology with time-honored craftsmanship for superior durability.
Contour forging services capable of producing complex aluminum profiles in a diverse range of alloys, leveraging MTS Forge's material expertise and in-house tooling development capabilities.
Production of upset aluminum forgings, rings, and cylinders in nearly all available grades, with forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.
In-house normalizing heat treatment for aluminum forged components, refining grain structure, relieving internal stresses, and ensuring uniform mechanical properties for downstream processing or direct application.
Post-forging rough machining services that bring aluminum components to near-net shape, removing flash and dimensional excess to reduce lead times and eliminate the need for separate machining vendors.
Our metallurgical engineers review your part requirements, drawings, and material specifications. We assess alloy selection, die design feasibility, and tolerances to optimize the forging plan before production begins, reducing costly revisions downstream.
See how MTS Forge delivers precision aluminum forgings that meet the strictest requirements across critical industries.
Nearly four decades of forging excellence, metallurgical expertise, and in-house capabilities set MTS Forge apart as a trusted aluminum forging partner.
Founded by metallurgists, our team brings deep material science knowledge to every aluminum forging project, ensuring optimal alloy selection and process parameters.
Our extensive in-house tooling inventory and die development capability allows us to produce complex aluminum shapes cost-effectively without outsourcing delays.
Comprehensive Quality Assurance Programs including Mil I 45208 and NCA 3800 certifications ensure full traceability and compliance for every forged component we deliver.
All forgings are produced at our Coatesville, PA facility, supporting domestic supply chains for aerospace, defense, and power generation customers nationwide.
Experienced founders and forging specialists dedicated to precision manufacturing excellence.
Co-Founder
Stephen Carr co-founded MTS Forge in 1986 alongside Edward Waddell, bringing a strong metallurgical background and extensive hands-on knowledge of forging practices to the company's foundation. His expertise in material science and forging process engineering has been instrumental in shaping MTS Forge's commitment to quality and technical excellence. Over nearly four decades, Stephen has helped guide the company's growth from a quality- and service-driven startup to a recognized leader in the forging industry. His deep understanding of aluminum, steel, and high-performance alloys ensures that every component produced at MTS Forge meets the precise mechanical and structural requirements demanded by aerospace, defense, and power generation customers. Stephen's leadership continues to drive investment in advanced technology and skilled workforce development.
Co-Founder
Edward Waddell co-founded MTS Forge in 1986 with a shared vision of delivering high-quality forging solutions to the industries that demand the highest standards of precision and reliability. Edward's metallurgical background and comprehensive knowledge of forging practices provided the technical foundation upon which MTS Forge built its reputation for excellence. His approach to business — rooted in quality craftsmanship, customer satisfaction, and continuous innovation — helped grow the company into an industry-leading forge shop serving aerospace, defense, commercial nuclear, and power generation sectors. Over nearly four decades, Edward has championed investment in cutting-edge equipment, in-house tooling capabilities, and the development of a highly skilled team capable of producing forgings of the highest caliber to meet the most exacting specifications.
Yes, forged aluminum is highly valuable in manufacturing due to its superior strength-to-weight ratio, structural integrity, and resistance to fatigue compared to cast or machined-from-bar alternatives. It is particularly prized in aerospace, defense, and automotive applications where lightweight yet high-strength components are critical. The value comes from both its performance characteristics and the cost efficiencies forging provides over alternative manufacturing methods.
Talk to our metallurgical experts for a detailed consultation on your specific forging requirements.
Military inspection system standard ensuring rigorous quality control.
Nuclear quality assurance standard for safety-critical forged components.
Defense-grade quality program standard for precision manufacturing reliability.
Share your part specifications, drawings, or material requirements and our team will respond with a detailed consultation and competitive quote tailored to your production needs.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com