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Stainless Steel Roll Forming Services by MTS Forge

MTS Forge delivers precision stainless steel roll forming services engineered for the most demanding industrial applications. From aerospace and defense to power generation, our metallurgical expertise and state-of-the-art facilities ensure tight tolerances, superior surface integrity, and consistent mechanical performance — transforming raw stainless steel into ready-to-use, high-caliber components built to your exact specifications.

Stainless steel roll forming process at MTS Forge industrial facility

Our Stainless Steel Roll Forming Services

From custom profiles to precision-formed plates, we deliver stainless steel roll forming solutions engineered for performance and durability.

Custom Profile Roll Forming

We produce stainless steel profiles to exact customer specifications, leveraging our large in-house tooling inventory to create complex cross-sections cost-effectively — minimizing raw material waste and reducing downstream machining requirements.

Hot & Cold Plate Forming

Our in-house hot and cold plate forming capability produces a diverse range of stainless steel shapes with competitive tooling costs. Internal tooling design and development ensures dimensional accuracy and fast turnaround for industrial applications.

Contour & Precision Shaping

Utilizing materials including duplex stainless steels like Ferralium 255, our contour forming services deliver complex curved and precision-shaped stainless components suited for aerospace, chemical processing, and power generation environments.

Custom Stainless Forgings

Tailored stainless steel forged and formed products crafted to meet exact dimensional and mechanical specifications. Our made-in-America approach combines cutting-edge technology with time-honored craftsmanship for consistent, high-performance results.

Rough Machining & Finishing

In-house rough machining applied directly after forming brings stainless components to near-net shape, removing surface irregularities and dimensional excess — reducing lead times and eliminating the need for a separate machining vendor.

Heat Treatment

Specialized normalizing heat treatment performed in-house at our Coatesville, PA facility refines grain structure in stainless components, improving tensile strength, toughness, ductility, and machinability to meet stringent downstream application requirements.

Metallurgical Excellence

Precision Stainless Steel Forming Built for Critical Industries

At MTS Forge's Coatesville, PA facility, stainless steel roll forming is backed by decades of metallurgical expertise and an extensive in-house tooling inventory that allows us to produce complex shapes far more cost-effectively than machining from bar stock. Whether your application demands 316-L stainless for nuclear-grade Section III components or duplex alloys for corrosive environments, our team delivers consistent mechanical properties, complete traceability, and made-in-America quality that aerospace, defense, and power generation customers have relied on since 1986.

Stainless steel roll-formed profiles and components on an industrial workbench
Trusted Since 1986

Customer Success Stories

See how MTS Forge has delivered precision stainless steel forming solutions to leading industrial manufacturers.

"MTS Forge's closed die forgings consistently exceed our aerospace specifications. Their precision and attention to detail have made them our trusted partner for over a decade. Exceptional quality every time."

James Mitchell

"We needed upset forgings with a 26-inch diameter and 1500-pound capacity for our power generation equipment. MTS Forge delivered exactly what we needed on schedule, with complete traceability documentation."

Robert Chen

"Using MTS Forge's stainless steel roll forming machine capabilities, we've significantly reduced our material waste and improved our competitive positioning in the defense sector. Their innovation is unmatched."

Patricia Gonzalez

"Tight deadline for our nuclear flange project? MTS Forge turned it around faster than anyone else without compromising quality. Their responsiveness is incredible—true partners in every sense."

David Foster

"Their heat treatment service—specifically the normalizing process—transformed our forged components' mechanical properties. At competitive pricing, we've seen improved tensile strength and ductility across all our orders."

Maria Santos

"Working with MTS Forge for 15 years now. Their rough machining service delivers near-net-shape components that eliminate our need for secondary vendors. Reliable, consistent, and genuinely invested in our success."

Thomas Wright

"Their contour forging capability in Ferralium 255 duplex stainless steel solved a material compatibility issue we'd been struggling with. Technical expertise paired with genuine problem-solving makes all the difference."

Angela Rodriguez

"In today's market, partners using stainless steel roll forming machine technology need to deliver precision and speed. MTS Forge's expertise in Section III applications and their Mil certifications give us confidence competing at the highest level."

Kevin O'Brien

"MTS Forge's closed die forgings consistently exceed our aerospace specifications. Their precision and attention to detail have made them our trusted partner for over a decade. Exceptional quality every time."

James Mitchell

"We needed upset forgings with a 26-inch diameter and 1500-pound capacity for our power generation equipment. MTS Forge delivered exactly what we needed on schedule, with complete traceability documentation."

Robert Chen

"Using MTS Forge's stainless steel roll forming machine capabilities, we've significantly reduced our material waste and improved our competitive positioning in the defense sector. Their innovation is unmatched."

Patricia Gonzalez

"Tight deadline for our nuclear flange project? MTS Forge turned it around faster than anyone else without compromising quality. Their responsiveness is incredible—true partners in every sense."

David Foster

"Their heat treatment service—specifically the normalizing process—transformed our forged components' mechanical properties. At competitive pricing, we've seen improved tensile strength and ductility across all our orders."

Maria Santos

"Working with MTS Forge for 15 years now. Their rough machining service delivers near-net-shape components that eliminate our need for secondary vendors. Reliable, consistent, and genuinely invested in our success."

Thomas Wright

"Their contour forging capability in Ferralium 255 duplex stainless steel solved a material compatibility issue we'd been struggling with. Technical expertise paired with genuine problem-solving makes all the difference."

Angela Rodriguez

"In today's market, partners using stainless steel roll forming machine technology need to deliver precision and speed. MTS Forge's expertise in Section III applications and their Mil certifications give us confidence competing at the highest level."

Kevin O'Brien

"MTS Forge's closed die forgings consistently exceed our aerospace specifications. Their precision and attention to detail have made them our trusted partner for over a decade. Exceptional quality every time."

James Mitchell

"We needed upset forgings with a 26-inch diameter and 1500-pound capacity for our power generation equipment. MTS Forge delivered exactly what we needed on schedule, with complete traceability documentation."

Robert Chen

"Using MTS Forge's stainless steel roll forming machine capabilities, we've significantly reduced our material waste and improved our competitive positioning in the defense sector. Their innovation is unmatched."

Patricia Gonzalez

"Tight deadline for our nuclear flange project? MTS Forge turned it around faster than anyone else without compromising quality. Their responsiveness is incredible—true partners in every sense."

David Foster

"Their heat treatment service—specifically the normalizing process—transformed our forged components' mechanical properties. At competitive pricing, we've seen improved tensile strength and ductility across all our orders."

Maria Santos

"Working with MTS Forge for 15 years now. Their rough machining service delivers near-net-shape components that eliminate our need for secondary vendors. Reliable, consistent, and genuinely invested in our success."

Thomas Wright

"Their contour forging capability in Ferralium 255 duplex stainless steel solved a material compatibility issue we'd been struggling with. Technical expertise paired with genuine problem-solving makes all the difference."

Angela Rodriguez

"In today's market, partners using stainless steel roll forming machine technology need to deliver precision and speed. MTS Forge's expertise in Section III applications and their Mil certifications give us confidence competing at the highest level."

Kevin O'Brien
The MTS Forge Difference

Why Choose MTS Forge?

For nearly four decades, manufacturers and procurement teams have chosen MTS Forge for our unmatched combination of metallurgical expertise, in-house capabilities, and unwavering commitment to quality.

Metallurgical Expertise

Our founders and team bring deep metallurgical knowledge, ensuring every stainless steel component meets precise mechanical and structural requirements.

In-House Tooling

A large proprietary tooling inventory lets us form complex stainless profiles cost-effectively — no expensive outsourcing, faster lead times for your project.

Certified Quality Assurance

Our Quality Assurance Program — covering Mil I 45208, NCA 3800, and Mil Q9858 — provides complete traceability meeting aerospace, defense, and nuclear standards.

Made in America

Every stainless component is manufactured at our Coatesville, PA facility, supporting domestic supply chains for industries where sourcing integrity matters.

Meet the MTS Forge Team

Led by metallurgical experts with decades of hands-on forging and forming experience.

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. — operating as MTS Forge — in 1986 alongside Edward Waddell, building the company from the ground up on the twin pillars of quality and service. With a strong metallurgical background and extensive practical knowledge of forging and metal forming processes, Stephen has guided MTS Forge's technical direction for nearly four decades. His expertise spans material selection, tooling development, and quality assurance for stainless steel and high-performance alloy components serving aerospace, defense, commercial nuclear, and power generation markets. Under his co-leadership, MTS Forge has grown into a recognized leader in precision forming and forging, earning certifications including Mil I 45208 and NCA 3800, and earning the trust of demanding procurement teams across Pennsylvania and beyond.

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986, partnering with Stephen Carr to establish a company dedicated to delivering high-quality forging and metal forming solutions to America's most demanding industries. Edward brings a rigorous metallurgical background and deep expertise in forging practices, particularly in stainless steel and specialty alloy applications. His contributions to the company's operational and quality frameworks — including the development of comprehensive QA programs aligned with Mil Q9858 and NCA 3800 standards — have been instrumental in positioning MTS Forge as a trusted supplier for aerospace, defense, and commercial nuclear customers. Edward's commitment to innovation and customer satisfaction continues to drive the company's growth and technical capabilities at the Coatesville, PA facility.

Frequently Asked Questions

What stainless steel grades does MTS Forge work with for roll forming?

MTS Forge works with a wide range of stainless steel grades, including 316-L stainless steel for nuclear and corrosion-critical applications, duplex stainless steels such as Ferralium 255, and other high-performance alloys including Monel K-500. Our team selects the appropriate grade based on your application's mechanical, chemical, and environmental requirements.

What industries do you serve with stainless steel roll forming services?

Does MTS Forge offer in-house heat treatment for stainless steel formed components?

What is the advantage of roll forming stainless steel versus machining from bar stock?

Can MTS Forge produce stainless steel components to custom specifications?

What quality certifications does MTS Forge hold for stainless steel forming?

Does MTS Forge provide rough machining after the roll forming or forging process?

Where is MTS Forge located, and what areas do you serve?

Have More Questions About Our Services?

Speak directly with our metallurgical experts for a detailed consultation and project assessment.

Certified & Trusted

Awards and Recognition

Mil I 45208 certification badge for MTS Forge

Mil I 45208 Certification

Military-grade inspection system standard for quality assurance.

NCA 3800 certification badge for MTS Forge

NCA 3800 Certification

Nuclear quality assurance program for commercial nuclear components.

Mil Q9858 certification badge for MTS Forge

Mil Q9858 Certification

Defense-grade quality management program for manufacturing excellence.

Get a Custom Stainless Steel Roll Forming Quote

Tell us about your project requirements and our team will respond with a detailed assessment, material recommendations, and a competitive quote — typically within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com