Closed Die Forgings
Precision closed die forgings in Monel K-500 and other nickel alloys, reducing material waste and machining costs while delivering consistent, corrosion-resistant components for oil, gas, and power generation environments.
When downhole corrosion, high-pressure steam cycles, and extreme thermal cycling demand the best, MTS Forge delivers precision-forged nickel alloy components engineered for the oil, gas, and power generation sectors. From Monel K-500 to Alloy 625 and 718, our metallurgical expertise and 40 years of forging excellence ensure parts that perform where failure is not an option.
Comprehensive nickel alloy forging solutions engineered for the demanding environments of oil, gas, and power generation applications.
Precision closed die forgings in Monel K-500 and other nickel alloys, reducing material waste and machining costs while delivering consistent, corrosion-resistant components for oil, gas, and power generation environments.
High-integrity upset forgings, rings, and cylinders in nickel alloy grades up to 26 inches in diameter and 1,500 lbs per piece, meeting the demanding dimensional and mechanical requirements of power and petroleum applications.
Contour forgings in nickel-based and high-performance alloys, showcasing MTS Forge's versatility in supplying complex shapes beyond standard offerings for oil, gas, and power sector components.
In-house normalizing heat treatment for forged nickel alloy components, producing refined, uniform microstructure with consistent mechanical properties critical for demanding power generation and petroleum service conditions.
In-house rough machining of forged nickel alloy parts to near-net shape, reducing lead times and vendor handling while delivering dimensionally controlled components ready for downstream processing or direct application.
Custom-forged nickel alloy products tailored to exact specifications for oil, gas, and power applications, combining advanced technology with time-honored craftsmanship to meet the highest durability and performance standards.
Oil, gas, and power generation environments subject components to corrosive fluids, high-pressure steam, and temperature extremes that standard steels simply cannot withstand. MTS Forge's nickel alloy forgings — including Monel K-500, Alloy 625, and Alloy 718 — are produced with metallurgical precision at our Coatesville, PA facility. With 40 years of forging expertise, complete in-house traceability, and certifications covering military and nuclear standards, we deliver components that meet the strictest procurement specifications your industry demands.
Four decades of metallurgical expertise and a relentless commitment to quality set MTS Forge apart for critical nickel alloy applications.
Founded by metallurgists, MTS Forge brings deep alloy science knowledge to every nickel forging, ensuring optimal grain structure and mechanical performance.
From forging and heat treatment to rough machining and sawing, all critical steps are performed in-house at Coatesville, PA, eliminating vendor chain risk.
Full compliance with Mil I 45208, NCA 3800, and Mil Q9858 programs ensures complete traceability and reliability for nuclear, defense, and power generation procurement.
All nickel alloy forgings are manufactured domestically, supporting supply chain security and meeting the sourcing requirements of US defense and energy sector customers.
Industry veterans with deep metallurgical expertise driving every forging project.
Co-Founder
Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, driven by a shared vision to deliver high-quality forged solutions to America's most demanding industries. With a strong metallurgical background and extensive hands-on knowledge of forging practices, Stephen has been instrumental in shaping MTS Forge's technical capabilities and quality culture. Under his leadership, the company developed robust Quality Assurance Programs compliant with Mil I 45208 and NCA 3800, enabling MTS Forge to serve commercial nuclear, defense, aerospace, and power generation clients. His commitment to precision, traceability, and craftsmanship continues to define the standard for every carbon steel forged flange that leaves the Coatesville, PA facility.
Co-Founder
Edward Waddell co-founded MTS Forge in 1986, bringing a strong metallurgical background and a wealth of forging knowledge that has guided the company's growth over nearly four decades. Edward played a foundational role in establishing the principles of quality and service that remain central to MTS Forge's identity today. His technical expertise spans a wide range of forging processes and materials, enabling MTS Forge to serve industries from commercial nuclear and defense to power generation and chemical processing. Edward's vision helped build a facility in Coatesville, PA capable of delivering carbon steel forged flanges, special forgings, and custom components with the precision and traceability that critical industry sectors demand.
Alloy 625 (UNS N06625) is primarily valued for its outstanding corrosion and oxidation resistance across a wide temperature range, making it ideal for seawater, acidic, and high-temperature oil and gas environments. Alloy 718 (UNS N07718) is a precipitation-hardened grade offering significantly higher tensile and yield strength, making it the preferred choice for high-stress structural components like fasteners, shafts, and turbine parts in power generation and aerospace applications.
Talk to our metallurgical experts for application-specific guidance and a custom quote.
MTS Forge supplies precision nickel alloy forgings to oil, gas, and power generation manufacturers across the United States.
Coatesville, PA
Headquarters
9+ Sectors
Industries Served
40 Years
In Business
Contact us to confirm nickel alloy forging delivery capabilities to your location.
Military inspection system requirements for quality assurance.
Nuclear quality assurance requirements for forging suppliers.
Military quality program standard ensuring manufacturing process reliability.
Submit your specifications, drawings, or material requirements and our metallurgical team will respond with a detailed assessment and competitive quote tailored to your application.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.