Closed Die Forgings
Precision closed die forgings in Monel K-500 and other nickel alloys, minimizing raw material waste and machining costs while delivering consistent, near-net-shape components for critical applications.
When aerospace tolerances, defense-grade reliability, and power generation demands collide, only precision nickel alloy forgings deliver. MTS Forge has engineered high-performance nickel alloy components since 1986, combining deep metallurgical expertise with advanced forging technology to produce parts that withstand extreme heat, pressure, and corrosion in the most demanding industrial environments.
Comprehensive nickel alloy forging solutions engineered for aerospace, defense, power generation, and nuclear applications.
Precision closed die forgings in Monel K-500 and other nickel alloys, minimizing raw material waste and machining costs while delivering consistent, near-net-shape components for critical applications.
Nickel alloy upset forgings, rings, and cylinders in virtually all available grades, with maximum forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.
High-integrity nickel alloy flanges up to 14 inches, produced under a stringent Quality Assurance Program with complete traceability — meeting the exacting demands of the commercial nuclear sector.
Contour forging services across a broad spectrum of nickel and high-performance alloys, leveraging MTS Forge's in-house tooling design capability to produce complex shapes cost-effectively.
Tailored nickel alloy forgings built to exact customer specifications — from small precision components to large structural parts — using advanced technology and time-honored American craftsmanship.
In-house normalizing heat treatment at the Coatesville, PA facility refines grain structure, relieves internal stresses, and improves tensile strength, toughness, and machinability in forged nickel alloy components.
Our metallurgically trained team reviews your application requirements — operating temperatures, corrosion environment, and mechanical loads — to recommend the optimal nickel alloy grade, whether Monel K-500, Inconel, or another high-performance alloy suited to your industry demands.
See how MTS Forge delivers precision nickel alloy components that meet the toughest aerospace, defense, and nuclear standards.
Nearly four decades of metallurgical expertise and American manufacturing excellence set MTS Forge apart.
Founded by metallurgists, our team brings deep technical knowledge to every nickel alloy forging, ensuring the right alloy and process for your application.
Our extensive internal tooling library and die design capability reduce lead times and tooling costs for manufacturers across Pennsylvania, Iowa, Kentucky, and Texas.
Certified to Mil I 45208, NCA 3800, and Mil Q9858, with complete production traceability meeting the strictest aerospace, defense, and commercial nuclear procurement standards.
Every nickel alloy forging is manufactured at our Coatesville, PA facility — supporting American supply chains for defense, power generation, and industrial customers nationwide.
Metallurgical experts dedicated to precision forging excellence since 1986.
Co-Founder
Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, establishing the company on a foundation of metallurgical knowledge and an unwavering commitment to quality and service. With an extensive background in materials science and forging practices, Stephen has guided MTS Forge's technical direction for nearly four decades — from its origins in Coatesville, PA to its recognition as a trusted supplier to the aerospace, defense, commercial nuclear, and power generation sectors. His hands-on understanding of nickel alloys, stainless steels, and specialty materials has been instrumental in developing MTS Forge's broad forging capabilities and its reputation for producing components that meet the most demanding industry standards.
Co-Founder
Edward Waddell co-founded MTS Forge in 1986 alongside Stephen Carr, bringing a strong metallurgical background and deep expertise in forging practices to the partnership. Together, they built MTS Forge into a respected name in the American forging industry by prioritizing quality, technical rigor, and customer service above all else. Edward's leadership has helped shape the company's investment in state-of-the-art equipment, in-house tooling development, and a highly trained workforce at the Coatesville, Pennsylvania facility. His vision has enabled MTS Forge to serve critical industries — including aerospace, military, commercial nuclear, and gas and petroleum — with forged components that consistently meet stringent quality assurance and traceability requirements.
Inconel 718 is widely regarded as one of the strongest nickel alloys, offering exceptional tensile strength, creep resistance, and fatigue performance at temperatures up to 1300°F. Waspaloy and René alloys also deliver outstanding high-temperature strength. For structural load-bearing applications in aerospace and defense, Inconel 718 forgings are frequently the specified choice. MTS Forge works across multiple high-strength nickel alloy grades to match the right material to your application.
Speak directly with our metallurgical experts for technical guidance and a custom quote.
Military inspection system requirements certification for forging quality
Nuclear quality assurance program compliance for commercial nuclear components
Military quality program requirements certification ensuring manufacturing excellence
Share your specifications with our team and we'll respond with technical guidance, material recommendations, and a competitive quote for your nickel alloy forging requirements.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com