Closed Die Forgings
High-precision closed die forgings in materials including Monel K-500, reducing raw material costs and machining expenses while delivering consistent, near-net-shape components for critical applications.
From closed die forgings and upset forgings to heat treatment and custom contour work, MTS Forge delivers precision metal forming solutions built for the most demanding industries. Founded in Coatesville, PA, we bring 40 years of metallurgical expertise, in-house tooling capability, and rigorous quality assurance to aerospace, defense, power generation, and beyond.
Comprehensive forging and metal forming solutions engineered for precision, performance, and demanding industrial applications.
High-precision closed die forgings in materials including Monel K-500, reducing raw material costs and machining expenses while delivering consistent, near-net-shape components for critical applications.
Production of upset forgings, rings, and cylinders in nearly all available grades, with maximum forging diameter of 26 inches and individual piece weight capacity up to 1,500 pounds.
In-house normalizing heat treatment performed at our Coatesville facility, refining grain structure and relieving internal stresses to produce uniform microstructure and reliable mechanical properties.
Manufacturing of flanges up to 14 inches with complete traceability under a rigorous Quality Assurance Program, primarily serving the commercial nuclear sector's strictest compliance requirements.
In-house tooling design and development enables cost-effective production of a diverse range of hot and cold formed plate shapes, tailored to customer specifications and delivery requirements.
Custom-forged products crafted to exact specifications for small components through large structures, combining cutting-edge technology with time-honored American craftsmanship for the highest durability and performance standards.
MTS Forge's Coatesville, PA facility brings together advanced forging presses, in-house tooling design, and a large existing tooling inventory — enabling cost-effective shape-making that replaces expensive bar machining. Serving aerospace, defense, commercial nuclear, and power generation customers across Pennsylvania, Iowa, Kentucky, and Texas, every component we produce is backed by full traceability, stringent quality assurance, and decades of metallurgical knowledge.
See how MTS Forge's precision solutions have delivered results for aerospace, defense, and power generation partners.
Four decades of metallurgical mastery and American manufacturing integrity set us apart from the competition.
Founded by metallurgists, our team's deep forging knowledge ensures every component meets exacting material and structural standards.
Our large tooling inventory and in-house design capability allow us to produce complex shapes at competitive costs without outsourcing.
Our Quality Assurance Program meets Mil I 45208, NCA 3800, and Mil Q9858 standards, providing complete traceability for defense and nuclear customers.
Serving manufacturers in Pennsylvania, Iowa, Kentucky, and Texas across aerospace, defense, nuclear, and power generation with consistent, on-spec delivery.
The metallurgical minds behind 40 years of forging excellence.
Co-Founder
Stephen Carr co-founded Manufacturing & Technical Services, Inc. — MTS Forge — in 1986 alongside Edward Waddell, establishing the company at its Coatesville, Pennsylvania facility. With a strong metallurgical background and extensive knowledge of forging practices, Stephen helped shape the company's foundational commitment to quality and service excellence. Under his leadership, MTS Forge grew from a startup into a recognized leader in the American forging industry, investing in advanced press technology and in-house tooling capabilities that allow the company to serve the most demanding customers in aerospace, defense, commercial nuclear, and power generation. His technical expertise continues to influence the rigorous standards upheld across every product the company produces.
Co-Founder
Edward Waddell co-founded MTS Forge in 1986 with a shared belief that quality craftsmanship and genuine customer service could drive lasting success in the competitive forging industry. Bringing deep metallurgical expertise and hands-on knowledge of forging processes, Edward was instrumental in building the operational framework that defines MTS Forge today — from its in-house heat treatment capabilities to its comprehensive Quality Assurance Program meeting military and nuclear standards. His vision helped expand the company's product portfolio to include closed die forgings, contour forgings, flanges, and custom solutions for customers across Pennsylvania, Iowa, Kentucky, Texas, and beyond, serving industries where precision is non-negotiable.
MTS Forge produces a wide range of forged components including closed die forgings, upset forgings, rings, cylinders, contour forgings, flanges, manways, and fully custom forgings. We work across alloy steels, stainless steels, and high-performance alloys such as Monel K-500 and Ferralium 255 duplex stainless steel, serving industries from aerospace to commercial nuclear.
Speak directly with our metallurgical experts for technical guidance and project consultation.
Military inspection system standard ensuring quality control compliance.
Nuclear quality assurance standard for commercial nuclear components.
Military quality management program standard for defense manufacturing.
Whether you need a quote on a custom forging, have technical specifications to discuss, or want to explore what our capabilities can do for your project, our team is ready to help. Fill out the form below and a member of our team will respond promptly.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com