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Aluminum Forge & Engineered Casting Services

MTS Forge delivers precision aluminum forge and engineered casting solutions built to the most demanding industry standards. From closed die forgings to custom contour work, our Coatesville, PA facility combines metallurgical expertise with cutting-edge technology — serving aerospace, defense, power generation, and manufacturing teams across Pennsylvania, Iowa, Kentucky, and Texas with proven, Made-in-America quality.

Precision aluminum forging process at an industrial forge facility

Our Aluminum Forge & Engineered Casting Services

Comprehensive forging and casting solutions engineered for precision, traceability, and performance across demanding industries.

Closed Die Forgings

High-precision closed die forgings in materials including Monel K-500, reducing raw material costs and machining expenses to deliver lower unit costs for aerospace, defense, and industrial manufacturers.

Upset Forgings, Rings & Cylinders

Production of upset forgings, rings, and cylinders in nearly all market grades, with forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.

Contour Forging

Contour forging services in a diverse range of advanced materials including Ferralium 255 duplex stainless steel, demonstrating deep capability beyond standard alloy offerings.

Flanges & Manways

Precision-manufactured flanges up to 14 inches and specialized manway forgings, produced under a rigorous Quality Assurance Program with complete traceability for nuclear and industrial sectors.

Heat Treatment

In-house normalizing heat treatment performed at our Coatesville, PA facility, refining grain structure to improve tensile strength, toughness, ductility, and machinability of forged components.

Custom Forgings

Fully bespoke forged products tailored to exact client specifications — from small precision components to large structural parts — built with cutting-edge technology and time-honored American craftsmanship.

Precision. Strength. Reliability.

Engineered Forging Solutions Built for Critical Applications

At MTS Forge's Coatesville, PA facility, every forged component is engineered to meet the highest performance and traceability standards. Our large in-house tooling inventory allows us to shape parts directly — rather than machine from bar stock — significantly reducing material waste and cost. Whether serving nuclear, aerospace, or heavy industrial clients across Pennsylvania and beyond, we deliver superior mechanical properties, dimensional accuracy, and full QA documentation on every order.

Engineer reviewing forged aluminum components in a quality inspection area
Trusted By Industry Leaders

Success Stories

See how MTS Forge delivers precision, reliability, and cost savings for manufacturers across critical sectors.

"MTS Forge's closed die forgings have transformed our aerospace production. The precision and consistency are unmatched, and their metallurgical expertise ensures every component meets our demanding specifications."

James Mitchell

"We struggled with lead times until we found MTS Forge. Their in-house rough machining capability eliminates the need for secondary vendors, cutting our project timelines significantly."

Sarah Chen

"For general aluminum forge work, MTS Forge delivers superior quality. Their custom forgings are precisely tailored to spec, and their made-in-America commitment aligns perfectly with our values."

Robert Patterson

"Speed matters in our industry. MTS Forge responded to our urgent flange order within 48 hours and delivered perfect parts. Their heat treatment services were exceptional and on-time."

Michael Torres

"The cost savings from their closed die forging process versus bar machining have been substantial. MTS Forge's competitive tooling costs combined with efficient production significantly reduced our unit costs."

Patricia Huang

"Working with MTS Forge for the past 8 years has been seamless. Their team understands our evolving needs, and the quality of their upset forgings and cylinders remains consistently exceptional."

David Williamson

"Their contour forging capabilities with materials like Ferralium 255 show real technical depth. The normalizing heat treatment process they perform in-house produces forgings with refined microstructure and superior mechanical properties."

Dr. Kevin Walsh

"As a fellow industry player, I recommend general aluminum forge solutions from MTS Forge to competitors. Their market positioning as a leader, combined with state-of-the-art facilities and expert craftsmanship, sets them apart."

Anthony Rossi

"MTS Forge's closed die forgings have transformed our aerospace production. The precision and consistency are unmatched, and their metallurgical expertise ensures every component meets our demanding specifications."

James Mitchell

"We struggled with lead times until we found MTS Forge. Their in-house rough machining capability eliminates the need for secondary vendors, cutting our project timelines significantly."

Sarah Chen

"For general aluminum forge work, MTS Forge delivers superior quality. Their custom forgings are precisely tailored to spec, and their made-in-America commitment aligns perfectly with our values."

Robert Patterson

"Speed matters in our industry. MTS Forge responded to our urgent flange order within 48 hours and delivered perfect parts. Their heat treatment services were exceptional and on-time."

Michael Torres

"The cost savings from their closed die forging process versus bar machining have been substantial. MTS Forge's competitive tooling costs combined with efficient production significantly reduced our unit costs."

Patricia Huang

"Working with MTS Forge for the past 8 years has been seamless. Their team understands our evolving needs, and the quality of their upset forgings and cylinders remains consistently exceptional."

David Williamson

"Their contour forging capabilities with materials like Ferralium 255 show real technical depth. The normalizing heat treatment process they perform in-house produces forgings with refined microstructure and superior mechanical properties."

Dr. Kevin Walsh

"As a fellow industry player, I recommend general aluminum forge solutions from MTS Forge to competitors. Their market positioning as a leader, combined with state-of-the-art facilities and expert craftsmanship, sets them apart."

Anthony Rossi

"MTS Forge's closed die forgings have transformed our aerospace production. The precision and consistency are unmatched, and their metallurgical expertise ensures every component meets our demanding specifications."

James Mitchell

"We struggled with lead times until we found MTS Forge. Their in-house rough machining capability eliminates the need for secondary vendors, cutting our project timelines significantly."

Sarah Chen

"For general aluminum forge work, MTS Forge delivers superior quality. Their custom forgings are precisely tailored to spec, and their made-in-America commitment aligns perfectly with our values."

Robert Patterson

"Speed matters in our industry. MTS Forge responded to our urgent flange order within 48 hours and delivered perfect parts. Their heat treatment services were exceptional and on-time."

Michael Torres

"The cost savings from their closed die forging process versus bar machining have been substantial. MTS Forge's competitive tooling costs combined with efficient production significantly reduced our unit costs."

Patricia Huang

"Working with MTS Forge for the past 8 years has been seamless. Their team understands our evolving needs, and the quality of their upset forgings and cylinders remains consistently exceptional."

David Williamson

"Their contour forging capabilities with materials like Ferralium 255 show real technical depth. The normalizing heat treatment process they perform in-house produces forgings with refined microstructure and superior mechanical properties."

Dr. Kevin Walsh

"As a fellow industry player, I recommend general aluminum forge solutions from MTS Forge to competitors. Their market positioning as a leader, combined with state-of-the-art facilities and expert craftsmanship, sets them apart."

Anthony Rossi
The MTS Forge Difference

Why Choose MTS Forge?

Four decades of metallurgical expertise and American manufacturing excellence set us apart.

Metallurgical Expertise

Founded by metallurgists, our team brings deep material science knowledge to every forging project we undertake.

In-House Tooling

Our large proprietary tooling inventory enables shape-making over bar machining, cutting costs for Pennsylvania and multi-state clients.

Certified Quality

Operating under Mil I 45208, NCA 3800, and Mil Q9858, we ensure complete traceability and compliance on every component.

Made in America

Every forging is produced at our Coatesville, PA facility, supporting domestic supply chains for defense and aerospace procurement teams.

Meet the MTS Forge Founders

Metallurgists and forging experts with four decades of industry leadership.

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, establishing the company on a foundation of quality and customer service. With a metallurgical background and extensive knowledge of forging practices, Stephen has guided the company's technical direction for nearly four decades. Under his leadership, MTS Forge has grown from a regional forging operation in Coatesville, PA into a recognized leader supplying aerospace, defense, commercial nuclear, and power generation industries. His commitment to precision engineering and investment in state-of-the-art manufacturing technology has enabled MTS Forge to consistently meet the stringent quality assurance requirements demanded by military and nuclear-grade procurement programs across the United States.

Edward Waddell

Co-Founder

Edward Waddell is a co-founder of MTS Forge, bringing a strong metallurgical background and comprehensive expertise in forging practices to the company he helped establish in 1986. Edward has been instrumental in building MTS Forge's reputation for excellence in the forging industry, particularly in developing the company's capability to work with advanced and specialty alloys such as Monel K-500, Ferralium 255, and 316-L Stainless Steel. His dedication to innovation and craftsmanship has enabled MTS Forge to serve some of the most demanding sectors — including commercial nuclear, aerospace, and defense — while maintaining the rigorous QA programs required by military and government procurement standards from MTS Forge's Coatesville, PA manufacturing facility.

Frequently Asked Questions

What materials does MTS Forge work with for aluminum forge and engineered casting services?

MTS Forge works with a wide range of materials including alloy steels, stainless steels, high-performance alloys such as Monel K-500, Ferralium 255 duplex stainless steel, and 316-L Stainless Steel. This breadth of material capability allows us to meet the exacting specifications required by aerospace, defense, nuclear, and power generation applications.

What is closed die forging and how does it reduce production costs?

What are the maximum size and weight capacities for upset forgings, rings, and cylinders?

Does MTS Forge offer in-house heat treatment for forged components?

What quality certifications does MTS Forge hold?

Which industries does MTS Forge primarily serve?

Can MTS Forge produce custom forgings to unique specifications?

What is rough machining and is it available after forging?

Still Have Questions About Our Forging Services?

Our team is ready to discuss your specifications and provide expert guidance on the right forging solution.

Certified & Compliant

Awards and Recognition

Mil I 45208 military inspection certification badge

Mil I 45208

Military-grade inspection system requirements certification.

NCA 3800 nuclear quality assurance certification badge

NCA 3800

Nuclear quality assurance program compliance certification.

Mil Q9858 military quality program certification badge

Mil Q9858

Military quality program requirements standard certification.

Request a Forging Quote or Engineering Consultation

Submit your part specifications, material requirements, and production volumes. Our metallurgical experts will respond with a detailed assessment and competitive pricing tailored to your application.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com