MTS Forge delivers precision custom CNC aluminum block forgings engineered to exact specifications for aerospace, defense, and industrial applications. Combining decades of metallurgical expertise with advanced forging technology, we produce components with superior structural integrity, tighter tolerances, and lower per-unit costs than machining from bar stock — backed by rigorous quality assurance and complete traceability.
From closed die and contour forgings to rough machining and heat treatment, we offer end-to-end forging solutions tailored to your exact specifications.
Tailored aluminum block forgings produced to exact customer specifications, from small precision components to large structural parts, combining advanced technology with time-honored craftsmanship for maximum durability and performance.
Cost-efficient closed die forging of aluminum blocks that reduces reliance on expensive raw material and minimizes machining time, delivering lower unit costs and consistent near-net-shape components for demanding industrial applications.
Precision contour forging services capable of producing complex aluminum block geometries using a diverse range of materials, leveraging MTS Forge's in-house tooling expertise to meet stringent dimensional and mechanical requirements.
In-house rough machining applied immediately after forging to bring aluminum block components close to their near-net shape, removing flash and surface irregularities to reduce lead times and eliminate the need for a separate machining vendor.
Specialized normalizing heat treatment performed in-house at our Coatesville, PA facility to refine grain structure and relieve internal stresses in forged aluminum blocks, improving tensile strength, toughness, ductility, and machinability.
Custom special forgings crafted to adhere to stringent industry standards including Mil I 45208, NCA 3800, and Mil Q9858, ensuring top-tier precision, reliability, and complete traceability for aerospace, defense, and nuclear applications.
We begin by thoroughly reviewing your design drawings, material specifications, and performance requirements. Our metallurgical engineers collaborate with your procurement and engineering teams to confirm feasibility and identify the optimal forging approach for your aluminum block component.
See how MTS Forge has delivered precision aluminum block forgings that meet the most demanding standards across critical industries.
For nearly four decades, MTS Forge has built its reputation on metallurgical expertise, precision manufacturing, and an unwavering commitment to quality.
Founded by metallurgists, our team brings decades of hands-on forging knowledge to every aluminum block component we produce.
Our large internal tooling inventory allows us to produce complex aluminum block shapes without costly bar stock machining, reducing your unit costs significantly.
Our QA program—certified to Mil I 45208, NCA 3800, and Mil Q9858—ensures every forging meets stringent aerospace, defense, and nuclear-grade traceability requirements.
Every custom CNC aluminum block forging is proudly manufactured at our Coatesville, PA facility, supporting domestic supply chains for critical defense and aerospace programs.
Experienced metallurgists and forging specialists dedicated to precision and quality.
Co-Founder
Stephen Carr co-founded MTS Forge in 1986 alongside Edward Waddell, building the company from the ground up on the twin pillars of quality and customer service. Stephen brings a strong metallurgical background and extensive knowledge of forging practices that have shaped MTS Forge's technical approach across nearly four decades of operation. His foundational expertise in material science and forging process engineering continues to influence the company's standards for aluminum block forgings, closed die processes, and custom component manufacturing. Under his leadership, MTS Forge has grown to serve some of the most demanding sectors in American industry, including aerospace, defense, commercial nuclear, and power generation — earning a reputation as a trusted domestic forging partner.
Co-Founder
Edward Waddell co-founded Manufacturing & Technical Services, Inc. in 1986, partnering with Stephen Carr to establish what would become MTS Forge — a recognized leader in the American forging industry. Edward's metallurgical expertise and deep knowledge of forging practices have been central to the company's ability to produce high-caliber aluminum block forgings and precision components for critical industrial applications. His commitment to continuous investment in technology and workforce development has enabled MTS Forge to expand its capabilities across closed die forgings, contour forgings, heat treatment, and CNC rough machining. Edward's vision of quality-first manufacturing continues to guide the company's service to aerospace, defense, and power generation customers across the United States.
A billet aluminum block is machined directly from a solid bar or slab of aluminum, while a forged aluminum block is shaped under high pressure in a die. Forging aligns the grain structure of the metal to the part's geometry, resulting in superior strength, fatigue resistance, and structural integrity compared to billet. Forged blocks also typically require less raw material, reducing overall per-unit costs.
Speak directly with our metallurgical experts for technical guidance and a custom project consultation.
Military-grade inspection system requirements for precision manufacturing.
Nuclear quality assurance requirements for safety-critical forged components.
Military quality management program ensuring consistent forging process control.
Share your specifications, drawings, or project requirements and our engineering team will respond with a detailed assessment and competitive quote tailored to your application.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com