Closed Die Forgings
Precision closed die forgings in brass, copper, and aluminum that minimize raw material waste and reduce machining costs, delivering tighter tolerances and lower unit costs for high-volume production runs.
MTS Forge delivers precision brass, copper, and aluminum forgings built to exacting specifications for the most demanding industries. From closed die forgings to custom contour shapes, our metallurgical expertise and in-house tooling capabilities ensure superior grain structure, dimensional accuracy, and reduced per-unit costs — all made in America with decades of craftsmanship behind every piece.
From closed die forgings to custom contour shapes, we deliver precision non-ferrous forged components across a full range of industrial applications.
Precision closed die forgings in brass, copper, and aluminum that minimize raw material waste and reduce machining costs, delivering tighter tolerances and lower unit costs for high-volume production runs.
Production of upset forgings, rings, and cylinders in brass, copper, and aluminum alloys up to 26 inches in diameter and 1,500 pounds per piece, covering nearly all grades available in the market.
Complex contour forgings in brass, copper, and aluminum using MTS Forge's broad material expertise and large tooling inventory to produce near-net shapes efficiently and at competitive cost.
Fully custom-forged brass, copper, and aluminum components tailored to exact customer specifications — from small precision parts to large structural elements — crafted with cutting-edge technology and proven craftsmanship.
In-house hot and cold plate forming for brass, copper, and aluminum, leveraging internal tooling design capabilities to produce a wide variety of shapes cost-effectively and with fast turnaround.
In-house rough machining applied directly after forging to bring brass, copper, and aluminum components to near-net shape, eliminating the need for a separate machining vendor and reducing lead times and handling risk.
Brass, copper, and aluminum forgings demand a precise command of metallurgy — and MTS Forge has delivered that since 1986. Our large inventory of proprietary tooling lets us forge complex shapes directly rather than machine from bar stock, significantly reducing material costs. With in-house heat treatment, rough machining, and rigorous quality assurance, we deliver components ready for downstream use in aerospace, defense, power generation, and industrial manufacturing.
Four decades of metallurgical expertise and in-house capability set MTS Forge apart as a trusted forging partner for critical industries.
Founded by metallurgists, our team brings deep material science knowledge to every brass, copper, and aluminum forging project.
Our large proprietary tooling inventory enables cost-effective shape-making, reducing reliance on expensive bar stock machining.
Our Quality Assurance Program — certified to Mil I 45208, NCA 3800, and Mil Q9858 — ensures full traceability and compliance for every component.
Since 1986, MTS Forge has been a recognized leader in precision forging, serving aerospace, defense, and power generation with consistent, high-caliber results.
Led by experienced metallurgists with a passion for precision and quality.
Co-Founder
Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, driven by a shared vision to deliver high-quality forged solutions to America's most demanding industries. With a strong metallurgical background and extensive hands-on knowledge of forging practices, Stephen has been instrumental in shaping MTS Forge's technical capabilities and quality culture. Under his leadership, the company developed robust Quality Assurance Programs compliant with Mil I 45208 and NCA 3800, enabling MTS Forge to serve commercial nuclear, defense, aerospace, and power generation clients. His commitment to precision, traceability, and craftsmanship continues to define the standard for every carbon steel forged flange that leaves the Coatesville, PA facility.
Co-Founder
Edward Waddell co-founded MTS Forge in 1986, bringing a strong metallurgical background and a wealth of forging knowledge that has guided the company's growth over nearly four decades. Edward played a foundational role in establishing the principles of quality and service that remain central to MTS Forge's identity today. His technical expertise spans a wide range of forging processes and materials, enabling MTS Forge to serve industries from commercial nuclear and defense to power generation and chemical processing. Edward's vision helped build a facility in Coatesville, PA capable of delivering carbon steel forged flanges, special forgings, and custom components with the precision and traceability that critical industry sectors demand.
Forging brass, copper, and aluminum produces a refined grain structure aligned to the part's geometry, resulting in superior mechanical strength, fatigue resistance, and dimensional integrity compared to machined bar stock. It also reduces raw material waste significantly. At MTS Forge, our large tooling inventory allows us to forge near-net shapes, cutting both material and machining costs while improving part performance.
Speak directly with our metallurgical team for a detailed technical consultation and quote.
Military inspection system standard for quality assurance.
Nuclear quality assurance requirements for commercial nuclear components.
Military quality program standard ensuring manufacturing process reliability.
Submit your part specifications, drawings, or material requirements below and a member of our technical team will respond with a detailed assessment and competitive quote.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com.