Closed Die Forgings
Precision closed die aluminum forgings that minimize raw material waste and reduce machining costs, delivering repeatable near-net shapes at lower unit costs for high-volume production runs.
Southern California's aerospace, defense, and manufacturing sectors demand components built to last. MTS Forge delivers precision aluminum forge services engineered for high-performance applications — from closed die forgings to custom shapes. Whether you're supplying Orange County's defense contractors or powering energy infrastructure, our metallurgical expertise ensures every part meets your exact specification.
Comprehensive aluminum forging solutions for aerospace, defense, power generation, and industrial manufacturing applications.
Precision closed die aluminum forgings that minimize raw material waste and reduce machining costs, delivering repeatable near-net shapes at lower unit costs for high-volume production runs.
Fully custom aluminum forgings tailored to your exact specifications, from small precision components to large structural parts, combining cutting-edge technology with time-honored craftsmanship.
Aluminum upset forgings, rings, and cylinders available in nearly all grades, with forging diameters up to 26 inches and individual piece weights up to 1,500 pounds.
Contour forging services for complex aluminum shapes requiring precise geometry, leveraging a broad material capability and in-house tooling expertise to meet demanding design requirements.
In-house normalizing heat treatment for aluminum forged components that refines grain structure, relieves internal stresses, and improves tensile strength, toughness, and machinability.
Post-forge rough machining services that bring aluminum components to near-net shape, removing flash and surface irregularities to reduce lead times and eliminate the need for a separate machining vendor.
Orange County's aerospace and defense supply chain requires aluminum components with uncompromising structural integrity. MTS Forge combines four decades of metallurgical expertise with advanced in-house tooling capabilities to produce aluminum forgings that outperform machined bar stock in both strength and cost. Our large tooling inventory enables efficient shape-making, dramatically reducing material waste. Every forging is backed by a rigorous Quality Assurance Program ensuring complete traceability from billet to finished part.
See how MTS Forge delivers precision aluminum forgings that meet the toughest aerospace and defense requirements.
Four decades of forging excellence, backed by metallurgical expertise and a commitment to quality that Orange County's top manufacturers rely on.
Founded by metallurgists with deep forging knowledge, ensuring every aluminum component meets the strictest material and structural standards.
Our large in-house tooling inventory enables cost-effective shape production, reducing lead times for Southern California aerospace and defense manufacturers.
Rigorous Quality Assurance Programs including Mil I 45208 and Mil Q9858 ensure full traceability and compliance for every forged part we produce.
All forgings are proudly made in America, supporting domestic supply chain requirements critical for defense and commercial nuclear customers.
Metallurgical experts dedicated to delivering precision aluminum forgings.
Co-Founder
Stephen Carr co-founded MTS Forge in 1986 alongside Edward Waddell, building the company on twin pillars of quality and service. With a strong metallurgical background and decades of hands-on forging experience, Stephen has been instrumental in shaping MTS Forge into a recognized leader in the precision forging industry. His deep understanding of material behavior under forging conditions — from aluminum alloys to high-performance stainless steels — has guided the company's technical direction and quality standards. Under his co-leadership, MTS Forge has expanded its product range, invested in advanced forging technology, and earned certifications including Mil I 45208 and Mil Q9858. Stephen's commitment to craftsmanship and innovation continues to drive the company's ability to serve demanding sectors such as aerospace, defense, and power generation across the United States.
Co-Founder
Edward Waddell is a co-founder of MTS Forge, establishing the company in 1986 with a vision of delivering high-quality forging solutions to America's most critical industries. Alongside Stephen Carr, Edward grew MTS Forge from the ground up by applying a rigorous metallurgical discipline to every aspect of the business — from material selection and tooling design to quality assurance and customer service. His extensive knowledge of forging practices has enabled MTS Forge to consistently produce aluminum and alloy forgings of the highest caliber for aerospace, defense, medical, and power generation customers. Edward's leadership has fostered a culture of continuous improvement, driving investments in state-of-the-art facilities and a highly skilled team of forging associates capable of meeting the most demanding procurement specifications.
Aluminum forging is a manufacturing process in which aluminum alloy is shaped under high compressive force using dies and presses. Unlike casting, forging produces parts with a refined, continuous grain structure aligned to the component's geometry. This results in significantly higher strength, fatigue resistance, and toughness — making forged aluminum ideal for aerospace, defense, and structural applications where failure is not an option.
Speak directly with our metallurgical experts for a free technical consultation.
MTS Forge serves aerospace, defense, and industrial manufacturers across Orange County and Southern California with precision aluminum forgings.
Orange, CA
Primary Location
9+ Sectors
Industries Served
1986
In Business Since
Contact us to confirm service availability and get a custom aluminum forging quote.
Military inspection system certification ensuring rigorous quality controls.
Military quality program standard for defense-grade manufacturing excellence.
Nuclear quality assurance certification for safety-critical forged components.
Share your specifications and one of our metallurgical experts will respond with a detailed quote, lead time estimate, and material recommendations tailored to your application.
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com
For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com