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Military & Defense Contract Manufacturing Services

MTS Forge has been a trusted defense manufacturing partner since 1986, delivering precision-forged components built to military specifications. From closed die forgings to special mil-spec parts, we combine metallurgical expertise, in-house tooling capabilities, and rigorous quality assurance programs to meet the uncompromising demands of defense procurement teams and contractors.

Military-grade forged metal components manufactured for defense contracts at MTS Forge facility

Our Military & Defense Contract Manufacturing Services

Precision-forged components engineered to military specifications, delivered with complete traceability and rigorous quality assurance.

Closed Die Forgings

High-strength closed die forgings in materials including Monel K-500 for defense applications. Reduces raw material costs and machining expenses while delivering consistent, dimensionally accurate components at lower unit costs.

Special Mil-Spec Forgings

316-L Stainless Steel forgings for Section III applications, manufactured under a comprehensive Quality Assurance Program encompassing Mil I 45208, NCA 3800, and Mil Q9858 for maximum precision and reliability.

Rough Machining

In-house rough machining services on forged components to near-net shape, reducing lead times and handling risk. Supports defense procurement requirements for tight dimensional control from early in the production sequence.

Heat Treatment

Specialized normalizing heat treatment performed at our Coatesville, PA facility. Produces uniform microstructure with consistent mechanical properties—improved tensile strength, toughness, and machinability for demanding defense environments.

Contour Forging

Contour forging in advanced materials including Ferralium 255 duplex stainless steel, demonstrating MTS Forge's capability to supply a diverse range of high-performance alloys for specialized defense component requirements.

Custom Forgings

Custom-forged products tailored to exact defense specifications, from small components to large structures. Made in America with cutting-edge technology and time-honored craftsmanship, meeting the highest durability and performance standards.

Mil-Spec Certified

Precision Forging Built to Military-Grade Standards

Defense procurement teams require zero tolerance for failure—and MTS Forge delivers. Operating from our Coatesville, PA facility with certifications spanning Mil I 45208, NCA 3800, and Mil Q9858, we produce forged components with complete material traceability and uniform mechanical properties. Our in-house tooling design, heat treatment, and rough machining capabilities streamline your supply chain, reduce lead times, and ensure every part meets the stringent requirements demanded by America's defense and aerospace programs.

Precision mil-spec forged components with quality assurance documentation at MTS Forge
Proven Track Record

Trusted by Defense Contractors

See how MTS Forge has delivered reliable, mil-spec forged components to defense and aerospace manufacturers across the country.

"MTS Forge's closed die forgings are exceptional. Their Monel K-500 components reduced our machining costs by 30% while meeting Mil specs perfectly. Their quality and service are unmatched in the industry."

James Morrison

"We needed upset forgings up to 1500 pounds with tight tolerances for helicopter assemblies. MTS Forge delivered within our schedule while maintaining perfect traceability. Reliable partner for demanding defense work."

Sarah Chen

"Choosing MTS Forge for our defense contract manufacturing needs was the best decision. Their metallurgical expertise and custom forging capabilities give us competitive advantage in a tough market."

Michael Torres

"Heat treatment service turnaround is incredible. MTS Forge normalized our 316-L stainless components in three days without sacrificing microstructural uniformity. Critical for meeting Section III commercial nuclear deadlines."

Robert Fitzgerald

"MTS Forge's rough machining in-house capability saved us substantial money on secondary vendors. Their Mil I 45208 and Mil Q9858 certifications guarantee compliance. Excellent value for defense contracting."

David Kowalski

"Fifteen years partnering with MTS Forge. Their custom forgings for our power generation systems never disappoint. The team listens, adapts, and delivers. True business partners, not just vendors."

Elizabeth Vaughn

"MTS Forge's contour forging in Ferralium 255 duplex stainless exceeded our corrosion resistance requirements for subsea applications. Their technical depth in material selection is remarkable and sets defense contract manufacturing standards."

Victor Ramirez

"As a Tier 1 aerospace supplier, we rely on MTS Forge's flanges for commercial nuclear and defense platforms. Their quality consistency, made-in-America reliability, and 40-year track record make them indispensable to our supply chain."

Patricia Zhang

"MTS Forge's closed die forgings are exceptional. Their Monel K-500 components reduced our machining costs by 30% while meeting Mil specs perfectly. Their quality and service are unmatched in the industry."

James Morrison

"We needed upset forgings up to 1500 pounds with tight tolerances for helicopter assemblies. MTS Forge delivered within our schedule while maintaining perfect traceability. Reliable partner for demanding defense work."

Sarah Chen

"Choosing MTS Forge for our defense contract manufacturing needs was the best decision. Their metallurgical expertise and custom forging capabilities give us competitive advantage in a tough market."

Michael Torres

"Heat treatment service turnaround is incredible. MTS Forge normalized our 316-L stainless components in three days without sacrificing microstructural uniformity. Critical for meeting Section III commercial nuclear deadlines."

Robert Fitzgerald

"MTS Forge's rough machining in-house capability saved us substantial money on secondary vendors. Their Mil I 45208 and Mil Q9858 certifications guarantee compliance. Excellent value for defense contracting."

David Kowalski

"Fifteen years partnering with MTS Forge. Their custom forgings for our power generation systems never disappoint. The team listens, adapts, and delivers. True business partners, not just vendors."

Elizabeth Vaughn

"MTS Forge's contour forging in Ferralium 255 duplex stainless exceeded our corrosion resistance requirements for subsea applications. Their technical depth in material selection is remarkable and sets defense contract manufacturing standards."

Victor Ramirez

"As a Tier 1 aerospace supplier, we rely on MTS Forge's flanges for commercial nuclear and defense platforms. Their quality consistency, made-in-America reliability, and 40-year track record make them indispensable to our supply chain."

Patricia Zhang

"MTS Forge's closed die forgings are exceptional. Their Monel K-500 components reduced our machining costs by 30% while meeting Mil specs perfectly. Their quality and service are unmatched in the industry."

James Morrison

"We needed upset forgings up to 1500 pounds with tight tolerances for helicopter assemblies. MTS Forge delivered within our schedule while maintaining perfect traceability. Reliable partner for demanding defense work."

Sarah Chen

"Choosing MTS Forge for our defense contract manufacturing needs was the best decision. Their metallurgical expertise and custom forging capabilities give us competitive advantage in a tough market."

Michael Torres

"Heat treatment service turnaround is incredible. MTS Forge normalized our 316-L stainless components in three days without sacrificing microstructural uniformity. Critical for meeting Section III commercial nuclear deadlines."

Robert Fitzgerald

"MTS Forge's rough machining in-house capability saved us substantial money on secondary vendors. Their Mil I 45208 and Mil Q9858 certifications guarantee compliance. Excellent value for defense contracting."

David Kowalski

"Fifteen years partnering with MTS Forge. Their custom forgings for our power generation systems never disappoint. The team listens, adapts, and delivers. True business partners, not just vendors."

Elizabeth Vaughn

"MTS Forge's contour forging in Ferralium 255 duplex stainless exceeded our corrosion resistance requirements for subsea applications. Their technical depth in material selection is remarkable and sets defense contract manufacturing standards."

Victor Ramirez

"As a Tier 1 aerospace supplier, we rely on MTS Forge's flanges for commercial nuclear and defense platforms. Their quality consistency, made-in-America reliability, and 40-year track record make them indispensable to our supply chain."

Patricia Zhang
The MTS Forge Difference

Why Choose MTS Forge for Defense Contract Manufacturing?

When national security depends on component integrity, MTS Forge brings nearly four decades of metallurgical expertise and certified quality systems to every contract.

Mil-Spec Certified

Certified under Mil I 45208, NCA 3800, and Mil Q9858, ensuring every forged component meets strict military and nuclear quality standards.

40 Years of Expertise

Founded in 1986 by metallurgists, MTS Forge brings four decades of forging knowledge to defense and aerospace manufacturing programs.

Made in America

All components produced at our Coatesville, Pennsylvania facility, supporting domestic defense supply chain requirements and Buy American compliance.

Complete Traceability

Full material and process traceability through a rigorous Quality Assurance Program, meeting defense and commercial nuclear procurement documentation requirements.

Meet the MTS Forge Founders

Metallurgical expertise and decades of forging mastery behind every component.

Stephen Carr

Co-Founder

Stephen Carr co-founded Manufacturing & Technical Services, Inc. (MTS Forge) in 1986 alongside Edward Waddell, building the company on twin pillars of quality and service. With a strong metallurgical background and extensive knowledge of forging practices, Stephen helped shape MTS Forge into a recognized leader in precision forging for defense, aerospace, and power generation industries. His deep understanding of material science—from alloy steels and stainless steels to high-performance nickel alloys like Monel K-500—has guided the company's technical capabilities and quality assurance standards for nearly 40 years. Under his leadership, MTS Forge developed rigorous mil-spec compliance programs and invested in cutting-edge forging technology at the Coatesville, PA facility, positioning the company as a trusted partner for defense contractors and procurement teams across Pennsylvania and beyond.

Edward Waddell

Co-Founder

Edward Waddell co-founded MTS Forge in 1986 with a vision to provide high-quality forging solutions to America's most demanding industries. Armed with a metallurgical background and comprehensive expertise in forging practices, Edward played a pivotal role in establishing the company's technical foundation and quality culture. His commitment to innovation and customer satisfaction drove investments in state-of-the-art equipment and an in-house tooling design capability that remains a key competitive advantage today. Edward's focus on precision, traceability, and mil-spec compliance helped MTS Forge earn its reputation as a reliable defense and aerospace contract manufacturer. His contributions span nearly four decades of growth, during which MTS Forge expanded its material capabilities and served procurement teams across the defense, commercial nuclear, and power generation sectors from its Coatesville, Pennsylvania facility.

Frequently Asked Questions

What is contract manufacturing or defense contract?

Defense contract manufacturing involves a specialized third-party manufacturer producing components or assemblies to exact military specifications on behalf of a defense prime contractor or government procurement body. The manufacturer must comply with strict quality standards such as Mil I 45208 and Mil Q9858, maintain complete material traceability, and consistently meet dimensional and mechanical property requirements critical to national defense applications.

What military certifications does MTS Forge hold?

What materials does MTS Forge work with for defense forgings?

Does MTS Forge provide heat treatment for defense components?

What is the maximum size and weight for forged components?

Does MTS Forge offer in-house machining to reduce lead times?

What industries does MTS Forge serve beyond defense?

How does MTS Forge ensure complete traceability for defense contracts?

Have More Questions About Defense Manufacturing?

Speak with our forging specialists for technical guidance and contract support.

Certified & Compliant

Awards and Recognition

Mil I 45208 military inspection certification badge

Mil I 45208 Certified

Military inspection system requirements certification for defense manufacturing.

Mil Q9858 military quality management certification badge

Mil Q9858 Certified

Military quality management system certification ensuring program-level quality compliance.

Made in America badge for domestic defense manufacturing

Made in America

All components forged domestically, supporting defense supply chain integrity.

Start Your Defense Manufacturing Partnership

Submit your component requirements and our team will review your specifications, confirm material availability, and provide a detailed quote aligned to your defense contract needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (610) 857-3500. You can also send us a quick email at Fmicale@mtsforgepa.com